Electrostatically Tunable Magnetoelectric Inductor Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current tunable RF inductors face limitations such as high power consumption, requirement of complex mechanical actuators, limited quality factors, and inconvenient usage, which restrict their widespread acceptance and application in RF circuits.

Innovation Solution

An electrostatically tunable inductor with a magnetoelectric structure comprising a piezoelectric layer and conductive metal layers, where the inductance is tuned by an electric field without the need for mechanical actuators or continuous current, utilizing semiconductor manufacturing techniques for integration into semiconductor devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If magnetic field tuning is used to adjust permeability, then inductance tunability is achieved, but power consumption increases significantly and constant current is required

Engineering Contradiction:
Improveinductance tunabilityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces magnetic field-based tuning with electric field-based tuning through piezoelectric actuation. Instead of using magnetic fields to change permeability, the invention uses piezoelectric materials that convert electric voltage into mechanical stress, which then modulates the magnetic properties of the core material. This substitution eliminates the need for continuous current flow and significant power consumption associated with magnetic field generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the control parameter from magnetic field strength to electric voltage. By applying voltage to the piezoelectric material, mechanical stress is induced in the magnetic core, which changes its permeability and thus the inductance. This parameter change allows tuning without the continuous power consumption required by magnetic field-based methods.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If mechanical actuators are used for tuning, then inductance adjustment is achieved, but device complexity increases and fabrication becomes difficult

Engineering Contradiction:
Improveinductance tunabilityVSAvoidmechanical actuator complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical actuators with a piezoelectric layer that can be directly integrated into the inductor structure. The piezoelectric material converts electrical signals directly into mechanical deformation of the magnetic core, eliminating the need for separate mechanical actuation mechanisms. This integration dramatically reduces device complexity and facilitates standard semiconductor fabrication processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention merges the tuning function into the inductor structure itself by integrating the piezoelectric layer directly with the magnetic core. Rather than using separate mechanical actuators, the piezoelectric material becomes an intrinsic part of the inductor assembly, allowing tuning to be achieved through electrical control without additional mechanical components.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If varactor-based tuning is used, then inductance adjustment is achieved, but quality factor decreases and tunability is limited

Engineering Contradiction:
Improveinductance tunabilityVSAvoidquality factor
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention changes the tuning mechanism from electrical resistance modulation (varactor-based) to mechanical stress modulation (piezoelectric-based). By applying voltage to the piezoelectric material, mechanical stress is induced in the magnetic core, which changes its permeability and thus the inductance. This approach achieves wide tunability while maintaining high quality factors because it does not introduce the resistive losses inherent in varactor-based methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrostatically tunable inductor achieves a wide range of tunability (>5:1) with low power consumption (<0.5 mJ) and enhanced quality factors, eliminating the need for complex mechanical components and continuous current, thereby improving performance and integration into semiconductor devices.

Implementation Method 1

An electrostatically tunable inductor with a wide range of tunable inductance that does not require complex mechanical actuators or switches and does not require significant consumption of power or an ongoing constant current draw is described. In one or more embodiments, the electrostatically tunable inductor comprises a piezoelectric layer disposed above a substrate.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

Disposed above the piezoelectric layer is a magnetoelectric structure, comprising a first electrically conductive layer, a magnetic film layer adjacent to the first electrically conductive layer, and a second electrically conductive layer electrically connected to the first electrically conductive layer.

Methodology Applied
Scientific EffectMagnetoelastic effect: Magnetoelastic Effects

Data Source

PatentUS10665383B2Manufacturing method for electrostatically tunable magnetoelectric inductors with large inductance tunability
Publication Date: 2020.05.26 WINCHESTER TECHNOLOGIES LLC
  • US10665383B2 patent drawing
  • US10665383B2 patent drawing
  • US10665383B2 patent drawing

AI summary

A method of manufacturing an electrostatically tunable magnetoelectric inductor, the method includes forming a piezoelectric layer on a substrate. The method further includes forming a magnetoelectric structure over the piezoelectric layer by: forming a first electrically conductive layer disposed above the piezoelectric layer; forming an isolation layer configured to translate changes in strain; forming a magnetic film layer disposed over the isolation layer; and forming a second electrically conductive layer, disposed over the magnetic film layer and wherein the second electrically conductive layer is in electrical communication with the first electrically conductive layer so as to form at least one electrically conductive coil around the magnetic film layer.