Electrostrictive Composite with Carbon Nanotube Bubbles

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Solution Overview

Problem

Existing electrostrictive composites have a relatively small expansion coefficient, limiting their mechanical energy conversion efficiency.

Innovation Solution

An electrostrictive composite is developed with a flexible polymer matrix, carbon nanotubes, and reinforcing particles, along with bubbles, which form a conductive network and enhance thermal conductivity, allowing for increased expansion when a voltage is applied, thereby increasing the expansion coefficient.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a flexible polymer matrix with dispersed carbon nanotubes is used, then the composite can convert electrical energy to mechanical energy, but the expansion coefficient is relatively small

Engineering Contradiction:
Improvemechanical energy conversion efficiencyVSAvoidexpansion coefficient
Core Design Contradiction:
PowerVSLength of moving object

Solution Approach 1:

The patent creates a composite material combining flexible polymer matrix, carbon nanotubes, and gas-filled bubbles. The carbon nanotubes form a conductive network for electrical energy conversion, while the gas-filled bubbles provide thermal expansion capability. This multi-component composite structure resolves the contradiction by integrating both electrical conductivity and thermal expansion properties in a single material system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent incorporates gas-filled bubbles within the polymer matrix to create a porous structure. These bubbles act as expansion centers that increase the overall expansion coefficient of the composite when heated by the carbon nanotube network, directly addressing the limitation of small expansion in solid polymer composites.

Inventive Principle:
Principle #31Porous materials

2Power

If carbon nanotubes are dispersed in the polymer matrix, then electrical to mechanical energy conversion is enabled, but thermal conductivity is insufficient for high expansion

Engineering Contradiction:
Improveelectrical to mechanical energy conversionVSAvoidthermal conductivity
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent combines carbon nanotubes with a flexible polymer matrix to create a composite that leverages the high electrical and thermal conductivity of carbon nanotubes while maintaining the flexibility of the polymer. This composite structure enables efficient electrical to thermal energy conversion, which then drives the expansion of gas-filled bubbles for mechanical work.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The flexible polymer matrix serves as an intermediary medium that transfers thermal energy from the carbon nanotube network to the gas-filled bubbles. The polymer matrix conducts heat from the heated carbon nanotubes to the surrounding bubbles, enabling uniform expansion throughout the composite structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite achieves an expansion coefficient of 5% to 10%, significantly improving mechanical energy conversion efficiency and propelling power.

Implementation Method 1

The carbon nanotubes 24 cooperatively form a conductive network in the flexible polymer matrix 22

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

A plurality of bubbles 29 filled with gas is defined in the flexible polymer matrix 22

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS8253300B2Electrostrictive composite and method for making the same
Publication Date: 2012.08.28 HON HAI PRECISION INDUSTRY CO LTD
  • US8253300B2 patent drawing
  • US8253300B2 patent drawing
  • US8253300B2 patent drawing

AI summary

An electrostrictive composite includes a flexible polymer matrix and a plurality of carbon nanotubes dispersed in the flexible polymer matrix. The carbon nanotubes cooperatively form an electrically conductive network in the flexible polymer matrix. A plurality of bubbles are defined by the flexible polymer matrix.