Electrosurgical Controller Detecting Tissue Impedance for Biological Material Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current ultrasonic and electrosurgical devices face challenges in efficiently monitoring and managing biological material accumulation on their end effectors, which can interfere with tissue treatment and increase energy requirements, leading to suboptimal performance and potential tissue damage.

Innovation Solution

The surgical system incorporates a controller with modules that monitor tissue impedance and biological material accumulation by applying non-therapeutic signals to the end effectors, alerting users when thresholds are exceeded, and storing operational parameters to track usage and maintenance needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If energy is applied to tissue to achieve coagulation and sealing, then tissue sealing effectiveness is improved, but biological material accumulates on the end effector interfering with subsequent treatment

Engineering Contradiction:
Improvetissue sealing effectivenessVSAvoidbiological material accumulation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary monitoring of tissue impedance before and during energy delivery to detect biological material accumulation early, allowing intervention before it significantly interferes with treatment effectiveness

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors tissue impedance as feedback during energy delivery and uses this information to detect when biological material accumulates on the end effector, alerting the operator to clean the instrument

Inventive Principle:
Principle #23Feedback

2Productivity

If monitoring and management of biological material accumulation is implemented, then treatment efficiency is maintained, but device complexity increases

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidmonitoring system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical monitoring and detection mechanisms with electrical impedance measurements, which can be obtained through simple electrical circuits already present in the electrosurgical generator

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses the existing electrical circuitry and tissue impedance measurements already taken during normal operation to simultaneously detect biological material accumulation, without requiring separate dedicated monitoring hardware

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively alerts users to excessive biological material accumulation, ensuring proper maintenance and preventing performance degradation, thereby maintaining efficient tissue treatment and reducing energy consumption.

Implementation Method 1

monitor tissue impedance and biological material accumulation by applying non-therapeutic signals to the end effectors

Methodology Applied
Scientific EffectElectrical impedance: Electrical Resistance

Implementation Method 2

Heat generated by the current flow through the tissue may form hemostatic seals within the tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11337747B2Software algorithms for electrosurgical instruments
Publication Date: 2022.05.24 CILAG GMBH INTERNATIONAL
  • US11337747B2 patent drawing
  • US11337747B2 patent drawing
  • US11337747B2 patent drawing

AI summary

A system for use with a surgical instrument includes an end effector, a memory circuit to store computer-executable instructions, and a processor. The end effector comprises a cutting member and a load cell sensor configured to sense a measure of force used to advance the cutting member through captured tissue. The processor is configured to execute the computer-executable instructions to initiate a first treatment cycle, access the measure of force used during the first treatment cycle to advance the cutting member through the captured tissue, determine that the measure of force exceeds a predetermined threshold, and generate an alert to a user of the surgical instrument based on the determination that a value of the measure of force exceeds the predetermined threshold. The predetermined threshold is based on an accumulation of biological material on the cutting member and a normal operational parameter of the first treatment cycle.