Electrosurgical Coring Electrode With Powered Tissue Conveyance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrosurgical devices face challenges in efficiently removing soft tissue during procedures like discectomy while minimizing damage to adjacent tissues and preventing blood loss, especially in wet field conditions.

Innovation Solution

The development of electrosurgical devices with a coring electrode and powered conveyance mechanism that can operate in monopolar or bipolar modes, featuring internal electrodes and a powered conveyance mechanism to cut and convey tissue, along with optional fluid delivery for enhanced tissue removal and safety features to minimize collateral damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrosurgical devices use high energy levels for cutting tissue, then cutting efficiency is improved, but heat accumulation and collateral damage to adjacent tissues increase

Engineering Contradiction:
Improvecutting efficiencyVSAvoidcollateral damage to adjacent tissues
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces pure thermal cutting with a hybrid system that combines electrosurgical cutting with mechanical conveyance. The electrosurgical electrode initiates the cut, while a mechanically driven coring mechanism completes the tissue removal and transports it through the internal passageway. This substitution reduces reliance on high thermal energy, thereby minimizing heat accumulation and collateral tissue damage while maintaining cutting efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the harmful thermal effect from the complete tissue removal process. By separating the cutting function (electrosurgical) from the tissue removal and conveyance function (mechanical coring and transport), the system removes the need for sustained high-temperature exposure, thus extracting the harmful thermal component while preserving the beneficial cutting capability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If electrosurgical devices convey tissue through internal passageway, then tissue removal is achieved, but the passageway may become clogged

Engineering Contradiction:
Improvetissue removalVSAvoidpassageway clogging
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces passive thermal softening of tissue with an active mechanical coring system. A coring electrode or mechanical cutter actively cuts and breaks down tissue into smaller pieces, which are then conveyed through the internal passageway. This mechanical breakdown prevents large tissue chunks from blocking the passageway, ensuring reliable tissue removal without clogging.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent segments the excised tissue into smaller pieces using the mechanical coring mechanism before conveyance. By dividing the tissue into manageable segments, the system prevents clogging of the internal passageway while maintaining efficient tissue removal. The segmented tissue can be easily transported through the narrow passageway to the exterior.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If bipolar electrosurgical devices are used for wet field application, then localized heating is improved, but cutting efficiency compared to monopolar devices is reduced

Engineering Contradiction:
Improvelocalized heatingVSAvoidcutting efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent merges the advantages of both monopolar and bipolar electrosurgical systems with a mechanical coring mechanism. The electrosurgical component provides localized heating with minimal collateral damage (bipolar advantage), while the mechanical coring system ensures efficient tissue removal and conveyance (compensating for reduced cutting efficiency). This combination achieves both localized heating control and effective tissue removal.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mechanical coring mechanism acts as an intermediary that bridges the gap between limited electrosurgical cutting efficiency and the need for effective tissue removal. While bipolar electrosurgery provides controlled localized heating, the mechanical coring system completes the tissue removal process, ensuring adequate productivity without sacrificing the safety advantages of bipolar technology.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-affected harmful factors

If electrosurgical devices preserve tissue adjacent to cutting site, then tissue integrity is improved, but the complexity of the device increases

Engineering Contradiction:
Improvetissue integrityVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the device into distinct functional modules: an electrosurgical cutting component, a mechanical coring component, and a tissue conveyance system. This segmentation allows each component to be optimized for its specific function while working together to preserve adjacent tissue integrity. The modular design manages complexity by organizing functions into separate, manageable units rather than a monolithic complex system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces complex thermal control mechanisms with a simpler mechanical coring system that inherently protects adjacent tissue. Instead of relying on complex temperature regulation to preserve tissue integrity, the mechanical coring approach physically removes only the targeted tissue through controlled cutting and conveyance, simplifying the overall system while maintaining tissue safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The devices effectively excise tissue with minimal heat accumulation and collateral damage, maintaining tissue integrity and reducing blood loss, thereby improving procedural efficiency and safety.

Implementation Method 1

the coring electrode is configured to deliver electromagnetic energy to adjacent tissue to cut a volume of tissue

Methodology Applied
Scientific EffectElectromagnetic energy delivery: Electromagnetic Induction

Implementation Method 2

The powered conveyance mechanism is configured to further cut the volume of tissue and convey the volume of tissue proximally within the internal passageway

Methodology Applied
Scientific EffectMechanical cutting: Mechanical Force

Data Source

PatentUS12564438B2Energized corers with powered conveying
Publication Date: 2026.03.03 MEDTRONIC ADVANCED ENERGY LLC
  • US12564438B2 patent drawing
  • US12564438B2 patent drawing
  • US12564438B2 patent drawing

AI summary

An electrosurgical device including an elongated body extending from a proximal portion to a distal portion and defining an internal passageway configured to convey tissue from the distal portion to the proximal portion; a coring electrode at the distal portion of the elongated body, where the coring electrode is positioned at an opening to the internal passageway, and where the coring electrode is configured to deliver electromagnetic energy to adjacent tissue to cut a volume of the tissue as the tissue is conveyed into the internal passageway; and a powered conveyance mechanism positioned within the internal passageway configured to further cut the volume of the tissue and convey the volume of the tissue proximally within the internal passageway.