Electrosurgical Forceps With Deployable Knife for Precise Tissue Division

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Solution Overview

Problem

Electrosurgical forceps face challenges in balancing tissue treatment, division, and blunt dissection, requiring a design that effectively combines mechanical and electrical features for precise surgical procedures while ensuring ease of use and minimizing tissue damage.

Innovation Solution

The design incorporates a forceps with pivotably coupled shaft members, a knife deployment mechanism, and a switch assembly that allows for selective deployment of a knife and supply of electrosurgical energy, featuring a pivot member, knife lockout, and a low-profile trigger mechanism to facilitate precise tissue manipulation and dissection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a knife is incorporated into electrosurgical forceps for tissue division, then tissue division capability is improved, but device complexity increases

Engineering Contradiction:
Improvetissue division capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The knife is integrated within the jaw member structure, merging the cutting function with the existing forceps body. The knife deployment mechanism utilizes the pivot member and linkage system already present in the forceps, combining multiple functions (grasping, cutting, electrosurgical treatment) into a single integrated device rather than separate instruments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The forceps device achieves multi-functionality by incorporating electrosurgical electrodes for tissue treatment, a deployable knife for tissue division, and a pivot mechanism for jaw movement. A single device performs multiple surgical tasks that would traditionally require separate instruments, improving versatility while managing complexity through integrated design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If a knife deployment mechanism is added to electrosurgical forceps, then tissue division precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvetissue division precisionVSAvoidease of operation
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The knife is pre-positioned within the jaw member in a retracted state, ready for deployment but not interfering with initial tissue grasping. The lockout mechanism is pre-configured to prevent accidental deployment, ensuring the knife only deploys when intentionally activated by the surgeon through the trigger mechanism.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A trigger mechanism serves as an intermediary control element between the surgeon's action and the knife deployment. The trigger activates a linkage system that smoothly transitions the knife from retracted to deployed position, providing controlled and precise deployment while maintaining simple operation through an intuitive trigger pull action.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If electrosurgical energy supply is integrated into forceps, then tissue treatment effectiveness is improved, but object-generated harmful factors increase

Engineering Contradiction:
Improvetissue treatment effectivenessVSAvoidtissue damage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The electrosurgical electrodes are positioned specifically at the jaw tips where tissue contact occurs, concentrating the electrosurgical energy application to the precise location needed for treatment. This localized energy delivery improves treatment effectiveness while minimizing exposure of surrounding healthy tissue to harmful thermal effects.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electrosurgical energy provides a non-mechanical method for tissue treatment, replacing or supplementing purely mechanical cutting or coagulation methods. This allows for precise thermal control of tissue sealing and coagulation without the mechanical trauma associated with traditional surgical instruments, reducing harmful mechanical damage while maintaining treatment effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient tissue treatment, division, and blunt dissection with improved precision and reduced tissue damage, providing a balanced approach to mechanical and electrical functionality for enhanced surgical performance.

Implementation Method 1

Electrosurgical forceps utilize both mechanical clamping action and electrical energy to treat tissue, e.g., coagulate, cauterize, and/or seal tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3636189B1Electrosurgical forceps
Publication Date: 2024.07.31 COVIDIEN LP
  • EP3636189B1 patent drawingFigure 1
  • EP3636189B1 patent drawingFigure 2A
  • EP3636189B1 patent drawingFigure 2B

AI summary

An electrosurgical forceps includes first and second shaft members and first and second jaw members extending distally from the respective first and second shaft members. A pivot couples the first and second shaft members with one another such that the first and second shaft members are movable relative to one another between a spaced-apart position and an approximated position to move the first and second jaw members relative to one another between an open position and a closed position. The jaw members are configured to facilitate tissue treatment, tissue division, and blunt tissue dissection.