Electrosurgical Generator Modifies Dielectric Coating Conductivity

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Solution Overview

Problem

Electrosurgical generators face challenges in effectively applying energy to electrosurgical instruments with non-stick coatings, as these coatings can interfere with hemostasis and tissue sealing due to their insulative properties.

Innovation Solution

An electrosurgical energy generator system that includes a power converter and controller to modify the electrical properties of the polymeric dielectric coating on the instrument's electrodes by applying an alternating current waveform, determining if the coating has been sufficiently modified to ensure proper energy delivery and tissue sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a polymeric dielectric coating is applied to the electrode surface, then tissue sticking is reduced and lubricity is improved, but the insulative properties interfere with energy delivery and hemostasis efficacy

Engineering Contradiction:
Improvetissue non-stick propertyVSAvoidenergy delivery efficacy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically adjusts electrical parameters (voltage, current, frequency, pulse duration) of the alternating current waveform to overcome the insulative properties of the polymeric dielectric coating. By modifying these parameters, sufficient energy is delivered through the coating to achieve effective hemostasis and tissue sealing while preserving the coating's non-stick properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

An alternating current waveform is applied instead of direct current, creating periodic electrical action that penetrates the dielectric coating more effectively. The alternating nature of the current allows for cumulative energy delivery through the insulative layer, overcoming its barrier effect while maintaining the coating's functional integrity.

Inventive Principle:
Principle #19Periodic action

2Loss of energy

If traditional electrosurgical energy is applied to a coated electrode, then the coating's insulative properties reduce energy transfer efficiency, but increasing energy to compensate may damage the coating or cause excessive heating

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidcoating damage or excessive heating
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system employs dynamic control of electrical parameters during energy delivery, continuously adjusting voltage, current, and pulse duration based on real-time feedback from sensors monitoring tissue impedance and energy absorption. This dynamic adaptation optimizes energy transfer through the coating while preventing excessive energy accumulation that could cause coating damage or thermal injury.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Sensors coupled to the power converter monitor electrical parameters and tissue response in real-time, providing feedback to the control system. This feedback mechanism allows the system to adjust energy delivery parameters dynamically, ensuring efficient energy transfer through the dielectric coating while preventing harmful effects such as coating degradation or excessive tissue heating.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively modifies the non-stick coating's electrical properties, allowing for efficient energy application and tissue sealing while reducing tissue sticking and maintaining the coating's lubricity, thus enhancing the efficacy of hemostasis and tissue sealing processes.

Implementation Method 1

a power converter configured to generate energy... configured to output energy to modify an electrical property of the polymeric dielectric coating

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS11369427B2System and method of manufacturing non-stick coated electrodes
Publication Date: 2022.06.28 COVIDIEN LP
  • US11369427B2 patent drawing
  • US11369427B2 patent drawing
  • US11369427B2 patent drawing

AI summary

An energy generator includes a connector port configured to couple to an electrosurgical instrument including an electrode having a polymeric dielectric coating; a power converter configured to generate energy; and a sensor coupled to the power converter and configured to sense a parameter of the energy. The energy generator also includes a controller coupled to the sensor and the power converter. The controller is configured to: control the power converter to output energy to modify an electrical property of the polymeric dielectric coating; and determine whether the electrical property of the polymeric dielectric coating has been sufficiently modified by the energy.