Electrosurgical Generator Arc Detection Drag Control

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Solution Overview

Problem

Electrosurgical instruments face limitations in efficiently navigating through tissue due to drag forces, which restrict speed and adaptability during surgical procedures, especially when encountering varying tissue types and characteristics.

Innovation Solution

The system senses arcing patterns between the electrosurgical electrode and tissue using voltage and current waveforms, and adjusts the power of the electrosurgical energy based on these patterns to control the drag force, allowing for user-defined drag settings through a controller and sensor system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the operator moves the electrode through tissue at higher speed, then surgical efficiency is improved, but drag force increases limiting the operator's ability to complete procedures quickly

Engineering Contradiction:
Improvesurgical procedure completion speedVSAvoiddrag force
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The system dynamically adjusts electrosurgical power delivery based on real-time detection of arcing patterns and drag force measurements. The controller modifies power parameters (amplitude, frequency, pulse width) during the procedure to maintain optimal cutting speed while adapting to varying tissue types and drag conditions, transforming a static power delivery system into a dynamic one that responds to operational feedback.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms by detecting arcing patterns between the electrode and tissue, measuring drag force, and using this information to automatically adjust power delivery. The controller continuously monitors operational parameters and modifies power output based on detected conditions, creating a closed-loop control system that optimizes cutting performance while compensating for drag forces.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the operator encounters different tissue types during surgery, then treatment versatility is improved, but drag force varies making it difficult to maintain consistent cutting performance

Engineering Contradiction:
Improveadaptability to different tissue typesVSAvoiddrag force variability
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The system adapts dynamically to different tissue types by continuously monitoring arcing patterns and drag force measurements. When tissue characteristics change (affecting drag), the controller automatically adjusts power parameters to maintain consistent cutting performance. This dynamic adaptation allows the system to handle diverse tissue types (soft tissue, dense tissue, fibrous tissue) without requiring manual intervention or recalibration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes electrical parameters (power amplitude, frequency, pulse width) based on detected tissue characteristics and drag force variations. By modifying these parameters in response to measured conditions, the system optimizes cutting performance across different tissue types, transforming a fixed-parameter system into one that adapts its parameters to match operational requirements.

Inventive Principle:
Principle #35Parameter changes

3Speed

If electrosurgical power is increased to overcome drag, then cutting speed is improved, but energy consumption and potential tissue damage increase

Engineering Contradiction:
Improveelectrode movement speed through tissueVSAvoidelectrosurgical energy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The system uses feedback from drag force measurements and arcing pattern detection to intelligently adjust power delivery. Instead of continuously operating at maximum power, the controller modulates power output based on actual operational needs, increasing power only when drag increases and reducing it when drag decreases. This feedback-based modulation optimizes the balance between cutting speed and energy consumption.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies partial power delivery rather than continuous maximum power. By delivering electrosurgical energy in controlled pulses or at reduced amplitudes when full power is not needed, the system achieves sufficient cutting performance while reducing overall energy consumption. This approach avoids excessive energy application while maintaining adequate cutting speed.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise control of drag force, enhancing the efficiency and adaptability of electrosurgical procedures by optimizing the power delivery based on real-time tissue interaction, thereby improving surgical speed and accuracy.

Implementation Method 1

sensing arcing patterns between the electrode and tissue

Methodology Applied
Scientific EffectArcing: Electric Arc

Implementation Method 2

apples radio-frequency (RF) alternating current to the target tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

The alternating current is returned to the electrosurgical source via a return electrode pad

Methodology Applied
Scientific EffectElectromagnetic heating: Dielectric Heating

Data Source

PatentUS10653471B2Systems and methods for arc detection and drag adjustment
Publication Date: 2020.05.19 COVIDIEN LP
  • US10653471B2 patent drawing
  • US10653471B2 patent drawing
  • US10653471B2 patent drawing

AI summary

Controlling a level of electrosurgical energy provided to tissue based on detected arcing patterns or impedance changes. The drag force imposed on an electrode or blade of an electrosurgical instrument may be controlled by adjusting the level of electrosurgical energy based on the arcing patterns or impedance changes. The arcing patterns or impedance changes may be detected by sensing and analyzing voltage and/or current waveforms of the electrosurgical energy. The current and/or voltage waveform analysis may involve calculating impedance based on the voltage and current waveforms and calculating changes in impedance over time. The waveform analysis may involve detecting harmonic distortion using FFTs, DFTs, Goertzel filters, polyphase demodulation techniques, and/or bandpass filters. The waveform analysis may involve determining a normalized difference or the average phase difference between the voltage and current waveforms.