Electrosurgical Generator Impedance Control

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Solution Overview

Problem

Current electrosurgical generators lack optimal control over tissue cutting, as they fail to effectively manage tissue impedance and energy delivery, leading to inconsistent tissue separation and potential tissue damage.

Innovation Solution

The system and method involve sensing tissue impedance to control electrosurgical energy delivery in multiple phases: an initial phase for impedance sensing, a second phase for pulsing energy to raise impedance, and a third phase for high-voltage pulses to divide tissue, with adjustable power levels and durations to optimize cutting based on tissue type and impedance thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If continuous electrosurgical energy is delivered to raise tissue impedance, then tissue separation is achieved, but tissue damage increases and cutting precision decreases

Engineering Contradiction:
Improvecutting precisionVSAvoidtissue damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic pulsed energy delivery instead of continuous energy. The system delivers energy in controlled pulses with specific duty cycles, allowing tissue impedance to rise during pulses while providing recovery intervals. This periodic action achieves tissue separation through cumulative impedance increase while minimizing thermal damage between pulses, resolving the contradiction between cutting effectiveness and tissue damage.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary impedance sensing before energy delivery and during energy delivery phases. By measuring tissue impedance in real-time before and during energy application, the system can predict tissue response and adjust energy delivery parameters proactively. This preliminary action enables precise control of the energy-tissue interaction, achieving separation while preventing excessive damage.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If multiple energy delivery phases are implemented with impedance monitoring, then cutting consistency improves, but system complexity increases

Engineering Contradiction:
Improvecutting consistencyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the electrosurgical energy delivery into distinct phases: an impedance sensing phase at reduced power, and a pulsed energy delivery phase at full power. Each phase has specific impedance threshold criteria for transition. This segmentation allows the system to adapt to different tissue types and conditions while maintaining consistent cutting results, justifying the increased complexity through improved reliability and precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements continuous feedback control by monitoring tissue impedance throughout the procedure. Impedance measurements from the sensing phase and during pulsed delivery feed back to the control algorithm, which adjusts energy delivery parameters accordingly. This closed-loop feedback ensures consistent cutting across varying tissue conditions while providing the intelligence needed to manage system complexity effectively.

Inventive Principle:
Principle #23Feedback

3Productivity

If high power is used to divide tissue rapidly, then productivity increases, but tissue damage and loss of control increase

Engineering Contradiction:
Improvetissue division speedVSAvoidtissue damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system uses high-power pulsed delivery with controlled duty cycles to achieve rapid tissue division. During the active pulse portion, high power divides tissue quickly, while the off-portion allows impedance to rise and prevents excessive thermal accumulation. This periodic high-power action maintains productivity while reducing overall tissue damage compared to sustained high-power delivery.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically changes power delivery parameters based on real-time impedance measurements. Power level, pulse duration, and duty cycle are adjusted as impedance evolves during the procedure. This parameter adaptation allows the system to maintain optimal productivity while preventing tissue damage, as the energy delivery matches the tissue's changing electrical properties throughout the cutting process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures precise and efficient tissue cutting by adjusting energy delivery phases and power levels according to tissue impedance, minimizing tissue damage and achieving consistent separation.

Implementation Method 1

sensing an impedance of target tissue

Methodology Applied
Scientific EffectImpedance sensing: Electrical Resistance

Implementation Method 2

generating electrosurgical energy in a first phase at a first power level... generating a plurality of pulses of electrosurgical energy in a second phase at a second power level... generating at least one high-voltage pulse in a third phase at a third power level

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10285750B2Systems and methods for operating an electrosurgical generator
Publication Date: 2019.05.14 COVIDIEN LP
  • US10285750B2 patent drawing
  • US10285750B2 patent drawing
  • US10285750B2 patent drawing

AI summary

The systems and methods according to embodiments of the present disclosure provide optimal tissue effect during an electrosurgical procedure. A system and method for controlling an electrosurgical generator is provided including sensing an impedance of target tissue; generating electrosurgical energy in a first phase at a first power level until the sensed impedance of the target tissue is greater than a first threshold impedance; generating a plurality of pulses of electrosurgical energy in a second phase at a second power level, each pulse being generated until the sensed impedance of the target tissue is greater than a second threshold impedance set for that pulse; and generating at least one high-voltage pulse in a third phase at a third power level for a predetermined duration to divide the target tissue.