Electrosurgical Generator Synchronization Unit

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Solution Overview

Problem

Electrosurgical generators face power losses and signal distortions due to mismatched excitation and resonant frequencies when the load changes, requiring manual tuning of the DC power supply unit and resonant circuit.

Innovation Solution

An electrosurgical generator with a high-voltage DC power supply unit and resonant circuit, equipped with a synchronization unit that uses a gradient detector to automatically synchronize actuation pulses with the voltage profile of the resonant circuit, eliminating the need for manual tuning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual tuning of the DC power supply unit and resonant circuit is performed, then the excitation frequency can be matched to the resonant frequency for a predetermined load, but the system requires manual intervention and cannot adapt when the load changes

Engineering Contradiction:
Improvefrequency matching precisionVSAvoidmanual tuning requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs self-tuning through the synchronization unit that automatically detects the resonant frequency and adjusts the excitation frequency accordingly. The control unit monitors the voltage profile of the resonant circuit and autonomously synchronizes the actuation pulses without requiring manual intervention, enabling the system to adapt when load changes occur

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The synchronization unit continuously monitors the voltage profile of the resonant circuit and uses this feedback information to adjust the excitation frequency. By detecting the resonant frequency through the voltage profile characteristics and feeding this information back to the control unit, the system maintains optimal frequency matching dynamically

Inventive Principle:
Principle #23Feedback

2Loss of energy

If the excitation frequency is fixed to match the resonant frequency for a predetermined load, then the system can operate efficiently at that specific load, but power losses and signal distortions occur when the load changes

Engineering Contradiction:
Improvepower lossVSAvoidload adaptability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The system transitions from a static fixed-frequency excitation approach to a dynamic adaptive approach. The control unit continuously adjusts the excitation frequency based on real-time detection of the resonant circuit's voltage profile, allowing the system to maintain optimal operation across varying load conditions and prevent power losses

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system dynamically changes the excitation frequency parameter in response to load variations. By monitoring the voltage profile of the resonant circuit and adjusting the excitation frequency to match the current resonant frequency, the system adapts to different load conditions and maintains efficient operation

Inventive Principle:
Principle #35Parameter changes

3Power

If the resonant frequency is used to excite the resonant circuit, then the system achieves optimal energy transfer, but the excitation frequency must be precisely synchronized with the voltage profile reversal points

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidsynchronization precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The synchronization unit monitors the voltage profile of the resonant circuit and uses feedback from the detected reversal points to precisely time the actuation pulses. This feedback mechanism ensures that excitation occurs at the optimal moments when the resonant circuit is most receptive, maximizing power transfer efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces manual frequency tuning and synchronization mechanisms with an automated electronic detection and control system. The synchronization unit electronically detects voltage profile reversal points and automatically adjusts the timing of actuation pulses, eliminating the need for manual precision alignment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures consistent synchronization of actuation pulses with the resonant frequency, reducing power losses and signal distortions by automatically adjusting to changes in load, thereby enhancing the efficiency of the electrosurgical generator.

Implementation Method 1

a resonant circuit (18, 18'), which has an output transformer (20), the primary winding (22) of which is part of the resonant circuit (18, 18')

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The differentiation circuit preferably has a differential amplifier, which is connected as a differential element by means of an RC element

Methodology Applied
Scientific EffectDifferentiation:

Implementation Method 3

The differentiation circuit is preferably connected to a zero crossing detector, which is configured to detect a respective zero crossing of the derivative signal

Methodology Applied
Scientific EffectZero crossing detection:

Implementation Method 4

an actuation circuit (30), which is configured to periodically emit actuation pulses for the purpose of exciting the resonant circuit (18, 18') using the resonant frequency thereof

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10588685B2Electrosurgical generator
Publication Date: 2020.03.17 OLYMPUS WINTER & IBE GMBH
  • US10588685B2 patent drawing
  • US10588685B2 patent drawing
  • US10588685B2 patent drawing

AI summary

An electrosurgical generator, which has a high-voltage DC power supply unit and a resonant circuit connected thereto. The resonant circuit has an output transformer, the primary winding of which is part of the resonant circuit and the secondary winding of which is connected to connections for an electrosurgical instrument. The resonant circuit is furthermore connected to an actuation circuit, which is configured to periodically emit actuation pulses for the purpose of exciting the resonant circuit using the resonant frequency thereof. The actuation circuit includes a synchronization unit, which is connected to the resonant circuit, and includes at least one gradient detector and is configured to synchronize actuation pulses with a reversal point of the voltage profile of the voltage in the resonant circuit.