Electrosurgical Generator Touchscreen Control Circuit

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Solution Overview

Problem

Existing electrosurgical RF generators lack an intuitive user interface, advanced settings capabilities, precise control over output waveforms, and monitoring of impedance, which limits their effectiveness in electrosurgical procedures.

Innovation Solution

An electrosurgical generator apparatus with a control circuit that provides variable output signals, incorporating a DC power supply, RF waveform generator, impedance monitoring, and a touchscreen interface for advanced settings and data storage, allowing for cut, coagulation, and stimulate modes, as well as monitoring of cell destruction through impedance measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional knobs, dials, and pushbuttons are used for user interface, then device complexity is reduced, but ease of operation and advanced settings capabilities are limited

Engineering Contradiction:
Improveuser interface intuitivenessVSAvoidcontrol circuit complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical controls (knobs, dials, pushbuttons) with a touchscreen display interface. This substitution allows for more intuitive graphical user interaction while enabling advanced settings capabilities without proportionally increasing mechanical complexity. The touchscreen provides visual feedback and programmable interfaces that enhance ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements programmable parameters and presets that can be stored and recalled through the touchscreen interface. This allows users to adjust multiple parameters simultaneously and save configurations, significantly improving ease of operation for complex electrosurgical procedures without requiring proportional increases in physical control elements.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If basic RF modulation and analog circuit are used, then device complexity is minimized, but manufacturing precision and control precision are insufficient

Engineering Contradiction:
Improveoutput waveform control precisionVSAvoidcontrol circuit complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces analog waveform control circuits with digital signal processing and microcontroller-based control. This substitution enables precise programmable control of output waveforms, frequency, and duration with high manufacturing precision. The digital approach allows for exact parameter specification and reproduction while managing circuit complexity through integrated semiconductor solutions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements digitally programmable parameters for waveform characteristics, frequency, pulse duration, and power levels. This allows for precise control and reproduction of electrosurgical waveforms with high manufacturing precision. The programmable nature enables exact parameter setting and storage, improving consistency and precision without requiring overly complex analog circuitry.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If no impedance monitoring is implemented, then device complexity is reduced, but measurement precision and reliability are insufficient

Engineering Contradiction:
Improveimpedance measurement precisionVSAvoidmonitoring circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements impedance monitoring that provides feedback to the control system. This feedback mechanism enables real-time measurement of tissue impedance during electrosurgical procedures, improving measurement precision and enabling safety features. The impedance data is integrated into the control logic to detect tissue conditions and adjust operation parameters, enhancing reliability without requiring excessively complex monitoring circuits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent integrates impedance monitoring functionality into the existing control and measurement infrastructure of the electrosurgical generator. The same microcontroller and analog-to-digital converters used for other parameters also handle impedance measurement, reducing overall device complexity. This multi-functional approach allows precise impedance measurement while sharing hardware resources with other control functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of information

If no memory storage is provided, then device complexity is reduced, but loss of information occurs between procedures

Engineering Contradiction:
Improvesettings retentionVSAvoidmemory system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements memory storage that automatically saves user settings, presets, and procedural data between uses. This preliminary action of storing information prevents data loss and allows quick retrieval of configurations. The memory system operates autonomously to preserve settings without requiring active power or user intervention, reducing information loss while adding minimal complexity through standard non-volatile memory components.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables more intuitive and precise control of electrosurgical procedures, allowing for advanced settings and real-time monitoring of impedance, thereby improving the accuracy and safety of tissue cutting and coagulation.

Implementation Method 1

an RF waveform generator circuit that provides pulse duration modulation of a carrier signal

Methodology Applied
Scientific EffectPulse duration modulation: Phase Modulation

Implementation Method 2

an impedance monitoring circuit that measures an impedance across the electrodes

Methodology Applied
Scientific EffectImpedance measurement: Electrical Resistance

Data Source

PatentUS9119623B2Electrosurgical generator apparatus
Publication Date: 2015.09.01 STRYKER CORP
  • US9119623B2 patent drawing
  • US9119623B2 patent drawing
  • US9119623B2 patent drawing

AI summary

An electrosurgical generator apparatus controls a variable output signal to electrodes. The generator apparatus operates in a cut mode, a coagulation mode or a stimulate mode. The generator apparatus comprises a DC power supply that provides regulated low voltage and high voltage outputs and a radio frequency (RF) waveform generator circuit that provides pulse duration modulation (PDM) of a carrier signal. The carrier signal directly affects the variable output signal to the electrodes. A control circuit controls a variable output signal to electrodes used in electrosurgical procedures. The control circuit comprises a DC power supply circuit that provides regulated low voltage and high voltage outputs and an RF waveform generator circuit that provides pulse duration modulation of a carrier signal. The carrier signal directly affects the variable output signal to the electrodes.