Electrosurgical Generator H-Bridge Leakage Reduction

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Solution Overview

Problem

Radiofrequency amplifiers using phase-shifted full bridge resonant inverters face issues with common mode currents and high frequency leakage due to the presence of a series capacitor in the tank, which can lead to charge imbalances and potential harm to patients or users.

Innovation Solution

An electrosurgical generator with a tank topology and an H-bridge configuration, where a capacitor is placed at the center tap of the transformer's secondary winding, along with a charge drain mechanism using a switching member to control charge imbalance, reduces common mode currents and high frequency leakage by mitigating current imbalances between terminals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a capacitor is placed in series with the secondary of the transformer to prevent DC current flow, then patient safety is improved, but common mode currents and high frequency leakage increase

Engineering Contradiction:
ImproveDC current flow to patientVSAvoidcommon mode currents and high frequency leakage
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

A common mode choke is introduced as an intermediary component in series with the capacitor CS2. The choke acts as a mediator that blocks common mode currents and high frequency leakage while allowing the capacitor to continue preventing DC current flow to the patient. This resolves the contradiction by adding a component that specifically targets the harmful high frequency effects without interfering with the DC blocking function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution applies different filtering characteristics to different frequency ranges by combining a capacitor (which blocks DC) with a common mode choke (which targets high frequency common mode currents). Each component addresses a specific quality of the harmful factors - the capacitor handles DC prevention while the choke handles high frequency suppression, creating localized quality improvement for each type of harmful current.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If capacitor CS2 is added to the tank circuit to block DC current, then safety is improved, but charge imbalance and high frequency output distortion occur

Engineering Contradiction:
ImproveDC current blockingVSAvoidcharge balance and high frequency output quality
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The common mode choke serves as an intermediary that compensates for the distorting effects of capacitor CS2 on high frequency output. By placing the choke in series with the capacitor, it filters out the high frequency distortions and charge imbalances introduced by the capacitor while maintaining the DC blocking function, thus preserving output quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the harmful high frequency distortion and charge imbalance caused by capacitor CS2 into a manageable issue by using the common mode choke to filter these specific artifacts. The choke transforms the problematic high frequency content into a filtered signal, turning the harmful side effect into a controlled parameter that can be managed within the circuit design.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces common mode currents and high frequency leakage, ensuring safer operation by preventing DC current flow into the output and allowing for precise control of RF energy delivery during electrosurgical procedures.

Implementation Method 1

a capacitor (CS2) placed in series with the secondary of the transformer T1 to prevent DC current from flowing into the output of the active terminal 110

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

electrosurgical generator that uses a phase-shifted full bridge resonant inverter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2979659B1Elektrosurgical generator for improving high frequency leakage
Publication Date: 2020.05.27 COVIDIEN LP
  • EP2979659B1 patent drawingFigure 1
  • EP2979659B1 patent drawingFigure 2
  • EP2979659B1 patent drawingFigure 3A~5

AI summary

The present disclosure is directed to an electrosurgical generator an H-bridge and a tank driven by the H-bridge. The tank includes a transformer having a primary winding and a secondary winding. The secondary winding includes a first coil and a second coil. In the electrosurgical generator, a capacitor is connected in series between the first coil and the second coil.