Electrosurgical Jaw Angle Feedback for Reliable Tissue Sealing
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Solution Overview
Problem
Existing electrosurgical instruments lack real-time feedback on operating parameters, such as jaw angle, tip force, and torsional force, which are crucial for effective tissue sealing, leading to potential premature cooking or inadequate sealing.
Innovation Solution
An electrosurgical system with a computing device that calculates and displays actual operating parameters relative to ideal ranges, providing visual and tactile alerts, and controlling generator output to ensure safe and effective tissue sealing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If real-time monitoring of operating parameters is implemented, then tissue sealing precision is improved, but device complexity increases
Solution Approach 1:
The system continuously monitors operating parameters (jaw angle, tip force, torsional force) and provides real-time feedback to the user through visual displays and audible alerts. This feedback mechanism enables precise control of tissue sealing parameters while managing device complexity through integrated sensor systems that automatically track multiple parameters simultaneously.
Solution Approach 2:
The patent replaces manual mechanical assessment with electronic sensing systems. Sensors electronically measure jaw angle, tip force, and torsional force, substituting complex mechanical measurement mechanisms with streamlined electronic detection systems that reduce overall device complexity while improving measurement precision.
2Measurement precision
If multiple sensors are integrated to monitor operating parameters, then measurement precision is improved, but device complexity increases
Solution Approach 1:
Multiple sensing functions (jaw angle detection, tip force measurement, torsional force sensing) are merged into a single integrated computing device that processes all parameters centrally. This consolidation reduces device complexity by eliminating redundant processing units while maintaining high measurement precision through coordinated sensor arrays.
Solution Approach 2:
The computing device serves multiple functions: it processes data from various sensors, displays operating parameters, generates audible alerts, and controls electrosurgical output. This multi-functional design reduces overall system complexity by consolidating control functions into a single universal processing unit rather than requiring separate dedicated systems for each function.
3Reliability
If visual and audible alerts are provided for parameter deviations, then reliability is improved, but device complexity increases
Solution Approach 1:
The system provides immediate feedback through visual displays showing actual versus ideal parameter ranges and audible alerts when parameters deviate from optimal values. This feedback loop enhances sealing reliability by enabling real-time correction while managing complexity through automated threshold monitoring that eliminates the need for continuous manual parameter assessment.
Solution Approach 2:
The computing device automatically monitors operating parameters, compares them against ideal ranges, and generates alerts without requiring external intervention. This self-service monitoring system improves reliability through continuous automated surveillance while reducing device complexity by eliminating the need for additional external monitoring equipment or manual checking procedures.
Data Source
AI summary
A surgical system and a computing device for a surgical system that is configured to calculate actual operating parameters of an electrosurgical instrument, including an actual angle between the jaw members of the electrosurgical instrument, and to display a user interface. The user interface includes an ideal angle range between the jaw members and the actual angle between the jaw members of the electrosurgical instrument relative to the ideal angle range. The computing device is further configured to determine if the actual angle between the jaw members of the electrosurgical instrument is outside the ideal angle range.


