Electrosurgical Device Monopolar Electrode Assembly Segmentation

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Solution Overview

Problem

Existing electrosurgical devices require switching between different devices for various surgical functions, leading to longer procedure times, increased costs, and potential inaccuracies due to the obstruction and limitations of deactivated electrodes during monopolar operations.

Innovation Solution

An electrosurgical device with a handpiece and electrode assembly featuring a monopolar blade and a monopolar electrode, where the monopolar blade is partially coated with an insulator to focus energy for cutting and coagulation, and the monopolar electrode is used for hemostatic sealing with a dispersed fluid, allowing for multiple functions without the need to change devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single electrosurgical device with multiple electrodes is used to perform multiple functions, then device versatility and surgical efficiency are improved, but the deactivated electrode may obstruct the surgeon's view and prevent access to smaller tissue areas

Engineering Contradiction:
Improvedevice versatilityVSAvoidsurgeon's view and access
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The electrode assembly is segmented into multiple independently controllable electrodes (first electrode, second electrode, third electrode) with different functions (cutting, coagulation, sealing). The controller can selectively activate or deactivate specific electrodes based on surgical needs, allowing the surgeon to use only the necessary electrode for each task, thereby eliminating obstruction from deactivated electrodes while maintaining device versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates dynamic control capabilities where the controller can selectively enable or disable specific electrodes during the procedure. This dynamic switching allows the electrode configuration to adapt in real-time to surgical requirements, ensuring that only active electrodes are present in the surgical field, thus avoiding view obstruction and improving access to small tissue areas.

Inventive Principle:
Principle #15Dynamics

2Reliability

If different electrosurgical devices are used for different functions (cutting, coagulation, sealing), then each function can be performed with optimized parameters, but procedure time increases and response time to unexpected issues lengthens

Engineering Contradiction:
Improvefunction-specific optimizationVSAvoidprocedure time and response time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The electrosurgical device integrates multiple electrodes with different functions (cutting electrode, coagulation electrode, sealing electrode) into a single handpiece. All electrodes are controlled by a unified controller that can selectively activate the appropriate electrode based on surgical needs, eliminating the need to switch between separate devices and reducing procedure time while maintaining function-specific optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple electrosurgical functions (cutting, coagulation, sealing) into a single device with multiple electrodes that can be selectively activated. This merging of functions into one instrument eliminates the time required to switch between separate devices and allows immediate response to changing surgical requirements while preserving the optimized performance of each function.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If a monopolar blade is used for cutting and coagulation, then precise tissue dissection is achieved, but thermal damage to surrounding tissue may occur

Engineering Contradiction:
Improvetissue dissection precisionVSAvoidthermal damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The device segments the electrosurgical functions into separate electrodes: a monopolar blade for precise cutting and coagulation, and a separate bipolar electrode for sealing. This segmentation allows the monopolar blade to focus its energy for precise dissection while the bipolar electrode handles sealing tasks, distributing thermal load and reducing cumulative thermal damage to surrounding tissue.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bipolar electrode acts as an intermediary for tissue sealing functions, taking over tasks that would otherwise require the monopolar blade. By using the bipolar electrode for sealing, the monopolar blade's thermal exposure is reduced, minimizing thermal damage to surrounding tissue while maintaining precise cutting capability when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise dissection and coagulation with reduced power and thermal damage while performing hemostatic sealing, eliminating the need for device switching and improving surgical efficiency and accuracy.

Implementation Method 1

Tissue that contacts the plasma experiences a rapid vaporization of cellular fluid to produce a cutting effect

Methodology Applied
Scientific EffectRapid vaporization of cellular fluid: Evaporation

Implementation Method 2

Electrosurgical devices pass electrical energy through tissue between the electrodes to provide coagulation to control bleeding

Methodology Applied
Scientific EffectElectrical coagulation: Coagulation

Implementation Method 3

The monopolar blade is partially coated with an insulator to focus energy for cutting and coagulation

Methodology Applied
Scientific EffectEnergy focusing: Focusing

Implementation Method 4

The monopolar electrode is used for hemostatic sealing with a dispersed fluid

Methodology Applied
Scientific EffectFluid dispersion: Dispersion (of waves)

Data Source

PatentUS10716612B2Electrosurgical device with multiple monopolar electrode assembly
Publication Date: 2020.07.21 MEDTRONIC ADVANCED ENERGY LLC
  • US10716612B2 patent drawing
  • US10716612B2 patent drawing
  • US10716612B2 patent drawing

AI summary

An electrosurgical device having a handpiece including a controller and an electrode assembly extending from the handpiece is disclosed. The electrode assembly includes a monopolar blade and a monopolar electrode. The monopolar blade includes a conductive element partially coated with an insulator and electrically coupled to the controller to selectively deliver a monopolar radiofrequency (RF) cutting signal. The monopolar electrode is spaced apart and electrically isolated from the monopolar blade. The monopolar electrode includes an exposed major conductive surface electrically coupled to the controller to selectively deliver a monopolar RF hemostatic sealing signal with a dispersed fluid.