Electrosurgical Pencil With Telescoping Tube and Movable Suction Tip

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Solution Overview

Problem

Existing electrosurgical pencils face challenges in balancing smoke evacuation and visibility during surgical procedures, particularly when adjusting the length and position of the electrode and smoke evacuation shroud.

Innovation Solution

An electrosurgical pencil with a telescoping tube and movable suction tip that allows adjustable positioning of the electrode and suction tip relative to the housing, enabling efficient smoke removal and improved visibility by varying the coverage of the electrode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-length electrosurgical pencil is used, then the structure is simple and reliable, but the pencil cannot be adapted to different surgical needs requiring different lengths

Engineering Contradiction:
Improvelength adjustment capabilityVSAvoidpencil structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pencil incorporates a telescoping mechanism with a tube that can move axially relative to the housing, transforming the fixed-length structure into a dynamically adjustable one. This allows the pencil to change length during use to accommodate different surgical requirements while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If a smoke evacuation shroud is attached to the pencil, then smoke evacuation is improved, but the visibility of the electrode tip is reduced

Engineering Contradiction:
Improvesmoke evacuationVSAvoidelectrode tip visibility
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The suction tip is made movable relative to the tube, allowing dynamic adjustment of its position. The surgeon can move the suction tip closer to the electrode tip for improved smoke evacuation when needed, or move it away to improve visibility of the electrode tip, providing flexible control over the trade-off between smoke evacuation and visibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The smoke evacuation system is segmented into separate movable components (suction tip and tube) rather than being a fixed integrated structure. This segmentation allows independent adjustment of each component's position, enabling optimization of both smoke evacuation effectiveness and electrode tip visibility according to surgical needs.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the electrode length is changed by replacing electrodes, then the pencil length can be adapted, but the operation becomes more complex and time-consuming

Engineering Contradiction:
Improvepencil lengthVSAvoidelectrode replacement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Instead of requiring electrode replacement to change pencil length, the invention implements a telescoping tube that can move axially within the housing. This dynamic length adjustment mechanism allows the surgeon to change the effective pencil length by moving the tube, eliminating the need to replace electrodes and simplifying the operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pencil provides ergonomic and efficient operation by allowing independent adjustment of the electrode and suction tip positions, enhancing smoke evacuation and visibility without the need for repeated adjustments.

Implementation Method 1

a suction tip attached to the tube and forming a further extension of the suction passage and being configured for telescoping movement relative to the tube to cover a larger or lesser portion of the electrode

Methodology Applied
Scientific EffectTelescoping movement:

Implementation Method 2

a tube with an internal conduit extending between a distal extension opening and a proximal extension opening and forming an extension of the main suction passage, the tube being configured for telescoping movement through the proximal opening

Methodology Applied
Scientific EffectTelescoping movement:

Implementation Method 3

a housing forming an axially extending main suction passage from a proximal opening to a distal opening

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS12446948B2Electrosurgical pencil
Publication Date: 2025.10.21 STRYKER EUROPEAN OPERATIONS LIMITED
  • US12446948B2 patent drawing
  • US12446948B2 patent drawing
  • US12446948B2 patent drawing

AI summary

An electro-surgical pencil comprising: a housing forming an axially extending main suction passage from a proximal opening to a distal opening; a tube forming an extension of the main suction passage from the proximal opening to a proximal extension opening, the tube being configured for telescoping movement through the proximal opening; an electrode for cutting and/or coagulating tissue, the electrode being attached to the tube and extending axially from the proximal extension opening; and a suction tip attached to the tube and forming a further extension of the suction passage. Since both the tube and the suction tip are movable relative to the housing, a short and a long configuration can be obtained while good smoke removal capabilities are maintained.