Electrosurgical Generator Plasma Control via Nonlinear Current Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current electrosurgical generators used in TURis procedures face challenges in accurately controlling the cutting plasma due to nonlinear voltage control, making it difficult to maintain stable plasma conditions and distinguish between tissue contact and no-tissue contact, especially with varying environmental settings.

Innovation Solution

The method involves generating a sinusoidal voltage signal with a frequency of 200 kHz or above for the electrosurgical instrument, which produces an operating current signal comprising both linear and nonlinear components, with the nonlinear component being used for feedback control to adjust the voltage signal and maintain stable plasma conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If voltage control is used to control plasma intensity, then plasma can be ignited and maintained, but small changes in voltage cause significant changes in output power making precise control difficult

Engineering Contradiction:
Improveoutput powerVSAvoidcontrol precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent implements a feedback control system that measures the actual current through the plasma and adjusts the voltage accordingly. The control unit continuously monitors the current signal and modifies the voltage output to maintain the desired current level, compensating for the nonlinear voltage-power relationship and achieving precise power control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from direct voltage control to current-based control with voltage as the adjustment parameter. By controlling the plasma through current feedback and adjusting voltage dynamically, the system overcomes the nonlinear relationship where small voltage changes cause large power variations, achieving more linear and precise power control.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high current is used during ignition to create gas pocket, then plasma can be ignited, but current is very high when impedance is low making control challenging

Engineering Contradiction:
Improveplasma ignition reliabilityVSAvoidcurrent
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The feedback control system monitors the current in real-time and adjusts the voltage to maintain current within safe limits. During ignition when impedance is low, the feedback mechanism prevents excessive current by dynamically reducing voltage, ensuring reliable plasma ignition while protecting the system from current overload.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If voltage is reduced when no tissue contact is detected, then fewer bubbles are produced improving sight, but distinguishing between tissue contact and no-contact is difficult

Engineering Contradiction:
Improvebubbles obstructing sightVSAvoidtissue contact detection
Core Design Contradiction:
Object-generated harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The feedback control system uses current measurements to infer tissue contact status. When tissue contact occurs, the impedance changes are detected through current feedback, allowing the system to automatically adjust voltage to reduce bubble formation during contact while maintaining plasma stability, eliminating the need for separate detection mechanisms.

Inventive Principle:
Principle #23Feedback

4Power

If current limit is applied to control plasma, then current is restricted, but gas layer becomes unstable and plasma stability decreases

Engineering Contradiction:
ImprovecurrentVSAvoidplasma stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

Instead of applying a fixed current limit, the system uses feedback control to dynamically adjust voltage based on actual current conditions. This allows the current to increase when needed for plasma maintenance while preventing excessive current through real-time voltage adjustment, maintaining both current control and plasma stability.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240415561A1Method for controlling an electrosurgical instrument capable of producing a cutting plasma and corresponding electrosurgical generator
Publication Date: 2024.12.19 OLYMPUS WINTER & IBE GMBH
  • US20240415561A1 patent drawing
  • US20240415561A1 patent drawing

AI summary

A method for controlling an electrosurgical instrument capable of producing a cutting plasma for cutting or vaporizing tissue when in operation at such tissue, wherein an electrosurgical generator generates a voltage signal being basically sinusoidal and the voltage signal is applied to the electrosurgical instrument, applying the voltage signal to the electrosurgical instrument results in an operating current signal capable of providing the cutting plasma, and the operating current signal including a linear current component being sinusoidal having a fundamental frequency and a nonlinear current component not having the fundamental frequency, wherein the operating current signal is controlled depending on the nonlinear current component in order to control the cutting plasma.