Integrated Electrosurgical Probe With Fluid Management

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Solution Overview

Problem

Current surgical tools require multiple instruments for various functions during procedures like total joint arthroplasty, leading to complexity, increased time, and costs.

Innovation Solution

Development of a single electrosurgical device with a probe that integrates multiple functions, including coagulation, cutting, fluid removal, and illumination, allowing for mechanical and electrical connection while managing fluid exchange without electrical shorting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple different tools are used to perform coagulation and cutting, then each function can be performed effectively, but surgical complexity and surgical time increase

Engineering Contradiction:
Improvefunctional effectivenessVSAvoidsurgical complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrosurgical probe is designed with a single working end that can perform multiple functions including coagulation, cutting, and fluid removal through a single interface with the handpiece. The probe incorporates an electrode for RF current delivery, a suction lumen for fluid aspiration, and an irrigation lumen for fluid delivery, allowing one tool to replace multiple specialized tools.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the functions of coagulation, cutting, and fluid management into a single integrated probe assembly. The handpiece integrates motor drive for the electrode, RF current delivery, vacuum aspiration, and fluid delivery systems into one unified device that operates through a single connector interface.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If multiple different tools are used for various functions, then specific functionalities are achieved, but surgical time increases

Engineering Contradiction:
Improvefunctional capabilityVSAvoidsurgical time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The electrosurgical probe enables surgeons to perform coagulation, cutting, and fluid removal functions with a single tool, eliminating the need to exchange between multiple specialized instruments during surgery. This multi-functional design directly reduces surgical time while maintaining all necessary functional capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If a single tool system is designed to accommodate various functions, then tool quantity is reduced, but design complexity increases

Engineering Contradiction:
Improvenumber of toolsVSAvoidsystem design complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The system is segmented into a reusable handpiece containing all the complex electronics, motor drive, and control systems, and a disposable probe containing the working end elements. This segmentation allows the complex design to be concentrated in the handpiece while the simple probe can be easily manufactured and disposed of after use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A connector interface serves as an intermediary between the handpiece and probe, managing the complex interactions between mechanical connection, electrical current delivery, fluid exchange, and vacuum aspiration. This intermediary interface simplifies the overall system architecture by providing a standardized connection point.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If vacuum aspiration is used to remove fluids, then tissue debris is effectively removed, but electrical shorting may occur

Engineering Contradiction:
Improvefluid removal efficiencyVSAvoidelectrical safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The suction lumen is extracted as a separate, dedicated channel within the probe shaft that is physically isolated from the RF electrode and electrical connection paths. This separate vacuum aspiration pathway allows fluid and tissue debris removal without creating electrical short circuits between the suction system and electrical components.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated device reduces the need for multiple tools, simplifies surgical procedures, decreases surgical time, and lowers costs by eliminating the complexity of multiple instrument interactions.

Implementation Method 1

The interface between the reusable handpiece and the replaceable (usually disposable) probe must be designed to allow mechanical and electrical connection while managing fluid exchange so that the tools may be operated without electrical shorting

Methodology Applied
Scientific EffectRadiofrequency (RF) current: Dielectric Heating

Implementation Method 2

lumens within rotatable shafts for the vacuum aspiration of fluids including tissue debris from the working site

Methodology Applied
Scientific EffectVacuum aspiration: Suction

Data Source

PatentUS20250195122A1Electrosurgical devices and systems
Publication Date: 2025.06.19 RELIGN CORP
  • US20250195122A1 patent drawing
  • US20250195122A1 patent drawing
  • US20250195122A1 patent drawing

AI summary

A probe for an electrosurgical device for treating tissue, the probe optionally including any one or combination of: an elongated shaft having a. proximal end, a distal end, and a longitudinal axis; a first electrode selectively extending from the distal end of the shaft; a second electrode extending from the distal end of the shaft, wherein the second electrode is spaced, from the first electrode; and an apron positioned at the distal end, wherein the apron is positioned between the first electrode and the tissue, and wherein the apron is positioned between the second electrode and the tissue.