Electrosurgical Probe RF Power Control via Impedance Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Electrosurgical apparatuses face challenges in accurately controlling RF waveforms due to increased cable length, leading to inefficiencies in energy delivery and potential arcing or unwanted artifacts during tissue cutting, especially in endoscopic procedures where restricted size constraints limit optimal RF blade design and fluid delivery.

Innovation Solution

The solution involves generating an RF waveform with a pulsed profile, dynamically adjusting current limits based on tissue resistance and power dissipation targets, and accounting for stray capacitances, using a microprocessor to control the RF signal generator, ensuring average power delivery remains below predetermined limits to prevent arcing and optimize cutting efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If continuous RF waveform is delivered to maximize cutting power, then cutting efficiency is improved, but energy waste and risk of arcing increase

Engineering Contradiction:
Improvecutting efficiencyVSAvoidenergy waste
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies periodic pulsed RF waveform delivery instead of continuous waveform. The controller delivers RF energy in controlled pulses with specific duty cycles, allowing high peak power during the pulse for efficient cutting while minimizing total energy delivery during the off-period. This periodic action resolves the contradiction by maintaining cutting efficiency through high peak power while reducing overall energy consumption and arcing risk through the pulsed delivery mechanism.

Inventive Principle:
Principle #19Periodic action

2Productivity

If high power RF is delivered to improve cutting speed, then productivity is improved, but tissue damage and arcing increase

Engineering Contradiction:
Improvecutting speedVSAvoidtissue damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The pulsed RF waveform delivers high peak power during the active pulse portion to maintain fast cutting speed, then stops delivery during the off-period to allow tissue cooling and prevent excessive thermal damage. This periodic delivery pattern enables high productivity while minimizing harmful thermal effects on surrounding tissue.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts the RF waveform parameters including pulse width, duty cycle, and peak power level based on real-time tissue impedance feedback. This dynamic control allows the system to optimize cutting speed while preventing tissue damage by adapting power delivery to actual tissue conditions, avoiding excessive power that would cause arcing and damage.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If RF cable length is increased to reach endoscopic targets, then adaptability is improved, but waveform control accuracy deteriorates

Engineering Contradiction:
Improvereach distanceVSAvoidwaveform control accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent incorporates feedback control by monitoring tissue impedance at the probe tip and using this information to dynamically adjust RF waveform parameters. The controller continuously samples impedance data and modifies pulse width, duty cycle, and power level to compensate for cable length effects and maintain accurate waveform control despite the extended cable distance to endoscopic targets.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high peak power for cutting while minimizing total energy delivery, ensuring efficient energy use and reducing the risk of arcing or tissue damage, thereby enhancing the precision and effectiveness of electrosurgical procedures, particularly in endoscopic applications.

Implementation Method 1

as an electric current passes through a tissue matrix (aided by the ionic contents of the cells and the intercellular electrolytes), the impedance to the flow of electrons across the tissue generates heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

When an RF voltage is applied to the tissue matrix, enough heat is generated within the cells to vaporise the water content of the tissue

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 3

calculating a tissue resistance from the sampled current and voltage, the calculating step including a correction for an impedance associated with the RF channel

Methodology Applied
Scientific EffectElectrical impedance correction: Electrical Resistance

Implementation Method 4

delivering the RF waveform along an RF channel to the electrosurgical instrument

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP2994066B1Apparatus for controlling power delivered by electrosurgical probe
Publication Date: 2020.03.25 CREO MEDICAL LTD
  • EP2994066B1 patent drawingFigure 1
  • EP2994066B1 patent drawingFigure 2
  • EP2994066B1 patent drawingFigure 3~5

AI summary

A method of controlling RF power delivered from a bipolar electrosurgical instrument into a biological tissue. The method comprises controlling the profile of a RF waveform by: setting a maximum voltage limit for a voltage applied across the bipolar electrosurgical instrument; calculating a tissue resistance, the calculating step including a correction for an impedance associated with the RF channel; determining an objective tissue current limit from the calculated tissue resistance and a predetermined power dissipation target; and dynamically adjusting the current limit based on the determined objective tissue current limit. This control method may ameliorate the impact of an increased cable length on the accuracy of control of RF waveforms delivered to the tip of the probe.