Electrosurgical Wand With Recessed Digestor Electrode

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Solution Overview

Problem

Existing electrosurgical devices face challenges in accessing and visualizing narrow anatomies due to device size and orientation issues, leading to collateral tissue damage and poor hemostasis during procedures like arthroscopic and otolaryngological surgeries.

Innovation Solution

An electrosurgical system with a wand having a slender shaft and distal end electrodes, utilizing Coblation technology to create a plasma for precise tissue removal through molecular dissociation, and including a fluid conduit for conductive fluid delivery and aspiration to enhance visualization and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional monopolar electrosurgical devices are used to create voltage difference for tissue ablation, then tissue removal capability is achieved, but collateral tissue damage occurs due to high current density causing rapid heating and vaporization

Engineering Contradiction:
Improvetissue removal capabilityVSAvoidcollateral tissue damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The electrosurgical device is divided into multiple functional electrodes on a single shaft: a first electrode for delivering RF energy, a second electrode for returning current, and a third electrode (digestor) for breaking down tissue by-products. This segmentation allows each electrode to be optimized for its specific function, improving tissue removal precision while reducing collateral damage through controlled, localized energy application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A conductive fluid is introduced as an intermediary medium between the electrodes and tissue. The fluid facilitates controlled current distribution and enhances the plasma formation process, enabling precise tissue ablation through molecular dissociation while reducing uncontrolled heating and collateral damage to surrounding tissues.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If devices with larger shaft diameter are used to access narrow anatomies, then structural strength is maintained, but access to treatment areas becomes problematic

Engineering Contradiction:
Improvestructural strengthVSAvoidaccess to treatment areas
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The device employs a flexible shaft construction with a slender diameter that allows navigation through narrow anatomical passages. The flexible electrode assembly and conductive fluid delivery system maintain structural integrity while enabling access to confined treatment areas such as the larynx, joints, and spinal canals.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The device transitions from rigid, large-diameter shafts to a flexible, multi-dimensional electrode configuration. The electrodes are arranged to function effectively in three-dimensional space while the shaft maintains a small cross-sectional profile, enabling access through narrow openings without sacrificing operational capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the device tip size is increased to improve electrode functionality, then treatment capability is enhanced, but visibility of the surgical field deteriorates due to obstruction

Engineering Contradiction:
Improvetreatment capabilityVSAvoidvisibility of surgical field
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The electrode system is segmented into multiple functional components on a slender shaft, allowing treatment capability to be distributed across several electrodes rather than requiring a large single electrode tip. This segmentation maintains visibility by keeping the overall device profile thin while providing sufficient treatment surface area through the distributed electrode arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive fluid serves as an intermediary that enhances the interaction between electrodes and tissue without requiring large electrode surfaces. The fluid facilitates effective current distribution and plasma formation through its conductive properties, enabling treatment capability to be achieved with minimal tip size that does not obstruct the surgical field view.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If conventional electrosurgical techniques are used, then tissue ablation is achieved through vaporization, but hemostasis is poor resulting in significant bleeding

Engineering Contradiction:
Improvetissue ablation efficiencyVSAvoidhemostasis capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The electrosurgical device provides continuous control of current flow through multiple electrodes and conductive fluid, enabling sustained plasma formation and controlled tissue ablation. This continuous action allows for progressive tissue removal with simultaneous hemostasis, as the controlled energy delivery prevents uncontrolled bleeding while maintaining efficient ablation throughout the procedure.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The device utilizes conductive fluid to modify the electrical parameters of the tissue-electrode interface, changing the current distribution pattern to favor controlled plasma formation over uncontrolled vaporization. This parameter change enables precise energy delivery that achieves tissue ablation while simultaneously achieving reliable hemostasis through controlled coagulation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables precise tissue removal with reduced collateral damage and improved visualization, facilitating safer and more efficient procedures in narrow anatomies by using Coblation technology and fluid management for effective plasma formation and tissue ablation.

Implementation Method 1

applying electrical energy between the active electrode and the return electrode to form a localized plasma

Methodology Applied
Scientific EffectPlasma formation: Plasma

Implementation Method 2

creating a voltage difference between the active electrode and the target tissue, causing an electrical arc to form

Methodology Applied
Scientific EffectElectrical discharge: Electric Arc

Implementation Method 3

utilizing Coblation technology to create a plasma for precise tissue removal through molecular dissociation

Methodology Applied
Scientific EffectMolecular dissociation: Photodissociation

Implementation Method 4

ablating, by the localized plasma, a portion of a target tissue

Methodology Applied
Scientific EffectAblation: Ablation

Implementation Method 5

flowing a conductive fluid within a fluid conduit disposed within the electrosurgical wand

Methodology Applied
Scientific EffectFluid flow: Convection

Implementation Method 6

breaking down, responsive to the energy, aspirated fragmented by-products of the ablated portion of the target tissue proximate to the digester electrode

Methodology Applied
Scientific EffectElectrical energy breakdown: Electric Arc

Data Source

PatentUS9839468B2Electrosurgical device with internal digestor electrode
Publication Date: 2017.12.12 ARTHROCARE CORP
  • US9839468B2 patent drawing
  • US9839468B2 patent drawing
  • US9839468B2 patent drawing

AI summary

An electrosurgical wand is described, for treating a target tissue using electrosurgical energy, which has an elongate shaft with a handle end and a distal end. A first active electrode surface is disposed on the distal end of the shaft and a first digester electrode surface is recessed away from the first active electrode surface and electrically connected with the first active electrode surface. An aspiration aperture is also disposed adjacent the first active electrode surface and fluidly connected with an aspiration lumen, wherein the first digester electrode surface is disposed within the aspiration lumen.