Electrosurgical Generator Waveform Control in Conductive Fluid

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Solution Overview

Problem

Conventional electrosurgical generators face challenges in effectively delivering energy for cutting and hemostasis in conductive fluid environments, such as saline, due to the reduced efficacy of waveforms designed for gaseous environments, leading to slower resection rates and potential electrolyte imbalances during procedures like TURP.

Innovation Solution

An electrosurgical generator with a controller that oscillates the waveform between a cut phase and a hemostasis phase, using specific energy levels and time intervals to facilitate cutting and hemostasis in a bipolar end effector assembly, with the ability to adjust based on feedback data and impedance curves, ensuring efficient energy delivery in conductive fluid environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional waveforms designed for gaseous environments are used in conductive fluid environments, then the electrosurgical generator can operate in saline, but the cutting and hemostasis efficacy is reduced or non-desirable

Engineering Contradiction:
Improveability to operate in conductive fluid environmentVSAvoidcutting and hemostasis efficacy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent modifies the electrosurgical waveform parameters specifically for conductive fluid environments. The controller adjusts voltage, current, and pulse duration parameters to optimize cutting and hemostasis efficacy in saline, transforming the conventional waveform designed for gaseous environments into an adapted waveform that maintains reliable performance in conductive fluids

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If bipolar resectoscope with saline irrigation is used, then the risk of TUR syndrome is reduced, but the resection pace becomes slower due to less efficient energy transfer

Engineering Contradiction:
Improverisk of TUR syndromeVSAvoidresection pace
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent employs periodic pulsed waveforms that alternate between cutting phases and hemostasis phases. This periodic action optimizes energy delivery in conductive fluids, maintaining efficient resection rates while using saline irrigation to eliminate TUR syndrome risk. The pulsed nature of the waveform compensates for the reduced energy transfer efficiency in saline

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The controller dynamically adjusts waveform parameters including amplitude, frequency, and duty cycle to optimize the balance between cutting efficiency and hemostasis. By modifying these parameters specifically for bipolar operation in saline, the system maintains productive resection rates while ensuring patient safety

Inventive Principle:
Principle #35Parameter changes

3Productivity

If monopolar resectoscope with non-conductive fluid is used, then cutting and hemostasis are efficient, but the patient develops electrolyte imbalance known as TUR syndrome

Engineering Contradiction:
Improvecutting and hemostasis efficiencyVSAvoidelectrolyte imbalance
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent uses saline as an intermediary conductive fluid in the bipolar system, replacing the non-conductive fluids required for monopolar operation. The modified waveform acts as another intermediary, enabling efficient energy transfer through the conductive saline environment to achieve both cutting and hemostasis without causing electrolyte imbalance

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If energy level is increased to maintain cutting speed in conductive fluid, then resection rate is maintained, but the risk of collateral damage from arcing increases

Engineering Contradiction:
Improveresection rateVSAvoidcollateral damage from arcing
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent uses periodic pulsed waveforms with controlled duty cycles that deliver high energy during cutting phases followed by rest periods. This periodic action maintains resection rates by providing sufficient cutting energy when needed while preventing continuous arcing that would cause collateral damage. The pulsed nature allows tissue cooling and reduces cumulative thermal damage

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The controller provides continuous monitoring and adjustment of energy delivery to maintain optimal cutting performance. By continuously adapting the waveform parameters based on tissue impedance and other feedback, the system maintains effective resection rates while minimizing harmful arcing effects through precise energy control

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient tissue cutting and hemostasis in conductive fluid environments, reducing the risk of electrolyte imbalances and allowing for longer procedure times by optimizing energy delivery, thereby improving surgical efficiency and safety.

Implementation Method 1

Electrosurgical generators, e.g., radiofrequency (RF) electrosurgical generators, produce waveforms that are designed to optimize cutting and hemostasis of treated tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The controller includes a hardware processor configured to control a waveform of the electrosurgical energy delivered from the output to the bipolar end effector assembly such that the waveform oscillates between a cut phase and a hemostasis phase

Methodology Applied
Scientific EffectElectrical waveform oscillation:

Implementation Method 3

ETH1 is the energy needed to create arcing when electrosurgical energy flows between first and second electrodes of the bipolar end effector assembly via the conductive fluid

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

the waveform includes a cut energy EC, wherein EC>ETH1 and ETH1 is the energy needed to create arcing when electrosurgical energy flows between first and second electrodes

Methodology Applied
Scientific EffectArc discharge: Electric Arc

Data Source

PatentUS10258407B2Electrosurgical generator and system
Publication Date: 2019.04.16 COVIDIEN LP
  • US10258407B2 patent drawing
  • US10258407B2 patent drawing
  • US10258407B2 patent drawing

AI summary

An electrosurgical generator includes an electrosurgical energy output configured to deliver electrosurgical energy to a bipolar end effector assembly in a conductive fluid environment for treating tissue. A controller having a processor is configured to control a waveform of the electrosurgical energy such that the waveform oscillates between a cut phase for initiating and sustaining tissue cutting, wherein the waveform includes a cut energy greater than the energy needed to create and sustain arcing, and a hemostasis phase, for desiccating/coagulating tissue, wherein the waveform includes a hemostasis energy less than the energy needed to sustain arcing.