Electrosurgical Illumination via Optical Waveguide Segmentation

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Solution Overview

Problem

Conventional electrosurgical tools lack adequate illumination, especially in deep, dark surgical sites, which can obstruct the surgical field and hinder precise procedures due to insufficient brightness and directional lighting.

Innovation Solution

The development of an illuminated energy device featuring an optical waveguide coupled to a handle and an energy tip, allowing for adjustable positioning of the light source relative to the surgical target, thereby enhancing illumination and thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If LEDs are positioned at the distal tip to provide illumination, then brightness and proximity to target are improved, but thermal safety and device profile are compromised

Engineering Contradiction:
ImprovebrightnessVSAvoidthermal safety
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The device is divided into separate functional components: the illumination system (LEDs and optical elements) is separated from the energy delivery system (electrode tip). This allows the LEDs to be positioned closer to the target for better illumination while the energy tip can be positioned independently to manage thermal effects and maintain safety margins.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An optical waveguide or light guide is introduced as an intermediary between the LEDs and the surgical target. This allows the light to be transmitted from a position that is thermally safe to the distal tip, providing illumination at the target location without placing heat-generating LEDs directly at the distal tip.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If LEDs are positioned at the distal tip for optimal illumination, then brightness is improved, but beam directionality and light shaping become difficult

Engineering Contradiction:
ImprovebrightnessVSAvoidbeam directionality
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

Optical elements such as lenses, light guides, or waveguides are introduced as intermediaries to shape and direct the light beam. These optical components can collimate the light from omnidirectional LEDs and direct it along the longitudinal axis of the device, providing both brightness and directional control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical system is designed with localized optical elements (lenses, light guides) at specific positions along the device to control light directionality in the region where it is most needed, while allowing other parts of the device to maintain their primary functions.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If high powered LEDs are used to increase brightness, then illumination intensity is improved, but heat generation increases requiring cooling

Engineering Contradiction:
ImprovebrightnessVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The heat-generating LED components are extracted from the distal tip region and relocated to a cooler, proximal location within the device handle. This separation allows high-powered LEDs to be used for brightness while the heat they generate can be managed in a region with better thermal dissipation capabilities.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A light guide or optical fiber is introduced as an intermediary to transmit light from the proximal LED location to the distal tip. This allows the LEDs to be positioned in a thermally favorable location while still providing illumination at the surgical target.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-affected harmful factors

If LEDs are mounted in the handle for thermal safety, then thermal management is improved, but illumination proximity to target is reduced

Engineering Contradiction:
Improvethermal safetyVSAvoidproximity to target
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

An optical waveguide or light guide serves as an intermediary to transmit light from the LEDs positioned in the handle to the distal tip region. This allows the LEDs to be located in a thermally safe position while the light is delivered close to the surgical target, maintaining both thermal safety and illumination proximity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides improved illumination with enhanced brightness, directionality, and thermal safety, ensuring optimal visibility and safety during surgical procedures.

Implementation Method 1

the light passing therethrough has at least one internal reflection

Methodology Applied
Scientific EffectInternal reflection: Reflection

Implementation Method 2

a heat sink thermally coupled with the illumination element and dissipates heat generated therefrom

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS20250143776A1Methods and apparatus for electrosurgical illumination and sensing
Publication Date: 2025.05.08 INVUITY INC
  • US20250143776A1 patent drawing
  • US20250143776A1 patent drawing
  • US20250143776A1 patent drawing

AI summary

An illuminated energy device includes a handle, an optical waveguide coupled to the handle, and an energy tip such as an electrode coupled to the optical waveguide. The optical waveguide is preferably adjustably coupled to the optical waveguide, and adjustment of the optical waveguide moves a distal end of the optical waveguide closer to or further away from a target such as tissue in a surgical field.