Multi-Cutter Milling for Elevated Floor Ejector Pin Finishing
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Solution Overview
Problem
Existing elevated floors with ejector pin structures face issues of poor fit and safety concerns due to manual processing, leading to low production efficiency and high labor intensity.
Innovation Solution
A milling cutter equipment with multiple sets of milling cutter devices and a conveying system that allows for automatic milling of ejector pin structures without interference, enhancing production efficiency and reducing manpower requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual processing is used to remove burrs from elevated floors, then workers can perform processing operations, but production efficiency is low and labor intensity is high
Solution Approach 1:
The patent replaces manual mechanical processing with an automated milling machine system. The milling machine automatically positions and mills the ejector pin structures on elevated floors, eliminating the need for workers to manually transport and process each floor panel. This substitution dramatically improves production efficiency while reducing labor intensity.
Solution Approach 2:
The milling machine system is designed to automatically perform the milling operation without continuous human intervention. The machine self-adjusts and self-positions to mill multiple ejector pin structures sequentially, making the system self-sufficient and reducing the need for ongoing manual labor.
2Productivity
If manual processing is used for elevated floors, then processing can be performed, but the production process is discontinuous and time-consuming
Solution Approach 1:
The milling machine is designed to continuously mill multiple ejector pin structures in sequence without interruption. The automatic positioning system and multi-cutter configuration allow the machine to process multiple floors back-to-back, creating a continuous production flow that eliminates the discontinuous nature of manual processing and significantly reduces total processing time.
3Extent of automation
If multiple milling cutter devices are arranged to process different ejector pin structures, then automation is improved, but device complexity increases
Solution Approach 1:
The patent combines multiple milling cutter devices into a single integrated milling machine system. Instead of using separate machines for different ejector pin structures, all milling cutters are merged into one system with a unified control mechanism, achieving high automation while managing device complexity through consolidation.
Solution Approach 2:
The milling machine is designed as a universal device capable of processing multiple types of ejector pin structures with different barrel diameters. By incorporating multiple adjustable cutters and positioning mechanisms, the single machine can handle various floor panel configurations, reducing the need for multiple specialized devices.
Data Source
AI summary
The invention provides a milling cutter equipment for an elevated floor, which is used for milling a plurality of ejector pin structures on the back of the elevated floor. The milling cutter equipment includes a conveying device and a plurality of milling cutter ejector pin devices. The milling cutter ejector pin device includes an elevating device and a milling cutter set device. The milling cutter set device has a plurality of milling cutter bodies. By the use of the above mentioned devices, the conveying device carries the elevated floor and moves it above the elevating device. The elevating device then pushes the elevated floor away from the conveying device and is contacted against the milling cutter set device, and uses the milling cutter body to move it relative to the milling cutter set device and perform milling to the corresponding ejector pin structure.