Elevated Photosensor Trenches for CMOS Image Sensors

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Solution Overview

Problem

CMOS image sensors face challenges such as electron/carrier recombination, low fill factor, charge leakage, and reduced quantum efficiency due to surface defects and potential barriers, leading to incomplete charge transfer and loss of incident light.

Innovation Solution

The implementation of a raised photosensitive region with a u-shaped or v-shaped trench configuration that redirects reflected light for increased absorption, combined with a hydrogenated amorphous silicon layer and epitaxial structure to enhance fill factor and quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the n-type silicon layer of the photosensor is located close to the surface, then the device structure is simplified and manufacturing is easier, but electron/carrier recombination occurs due to surface defects

Engineering Contradiction:
Improvephotosensor structure simplicityVSAvoidcharge transfer efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent raises the photosensor above the substrate surface to form an elevated structure. This dimensional change moves the photosensitive region away from the defective surface plane while maintaining electrical connection to the substrate, thereby reducing surface defect impact on charge transfer efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces an insulating layer between the elevated photosensor and the substrate surface. This intermediary structure provides electrical isolation and creates a controlled interface that reduces charge recombination at the surface while maintaining the simplified n-type silicon layer structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a transfer transistor gate is used to transfer charge, then charge transfer is enabled, but potential barriers at the gate hinder complete charge transference

Engineering Contradiction:
Improvecharge transfer capabilityVSAvoidcharge loss at potential barriers
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent removes the transfer transistor gate structure from the charge transfer path. By eliminating this component, the potential barriers it creates are removed, allowing complete charge transference from the photosensor to the floating diffusion region without charge loss at gate interfaces

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a direct electrical connection between the elevated photosensor and the floating diffusion region through doped regions, establishing an equipotential path that eliminates potential barriers and enables complete charge transfer without energy loss

Inventive Principle:
Principle #12Equipotentiality

3Device complexity

If a conventional planar photosensor is used, then the device structure is simple, but the fill factor is only approximately fifty percent

Engineering Contradiction:
Improvephotosensor structureVSAvoidphotosensor area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent elevates the photosensor above the substrate surface to form a three-dimensional structure. This allows the photosensitive area to extend vertically while maintaining a compact planar footprint, effectively doubling the photosensor area without proportionally increasing the device footprint, thus achieving high fill factor with relatively simple structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent nests the elevated photosensor structure within the pixel cell architecture, with the photosensor rising above the substrate plane while remaining integrated with the underlying circuit elements. This nested configuration maximizes the photosensitive area within the available pixel cell space

Inventive Principle:
Principle #7Nested doll (Nesting)

4Productivity

If incident light strikes the surface of a photosensor, then photon to charge conversion occurs, but electron/carrier recombination reduces quantum efficiency

Engineering Contradiction:
Improvephoton to charge conversion rateVSAvoidquantum efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent raises the photosensor above the substrate surface, creating an elevated photosensitive region that is physically separated from the defective surface plane. This dimensional separation reduces electron/carrier recombination losses while maintaining efficient photon absorption and charge generation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces an insulating layer as an intermediary between the elevated photosensor and the substrate. This layer reduces charge recombination at the interface while allowing photons to effectively reach the photosensitive region, thereby improving quantum efficiency without compromising conversion rate

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the fill factor and quantum efficiency of the pixel cell, reducing electron recombination and charge leakage, while effectively capturing reflected light, thereby improving the overall sensitivity and responsivity of the image sensor.

Implementation Method 1

a hydrogenated amorphous silicon layer and epitaxial structure to enhance fill factor and quantum efficiency

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

when incident light strikes the surface of a photosensor, electron/hole pairs are generated in a p-n junction of the photosensor

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11664396B2Elevated pocket pixels, imaging devices and systems including the same and method of forming the same
Publication Date: 2023.05.30 MICRON TECHNOLOGY INC
  • US11664396B2 patent drawing
  • US11664396B2 patent drawing
  • US11664396B2 patent drawing

AI summary

An elevated photosensor for image sensors and methods of forming the photosensor. The photosensor may have light sensors having indentation features including, but not limited to, v-shaped, u-shaped, or other shaped features. Light sensors having such an indentation feature can redirect incident light that is not absorbed by one portion of the photosensor to another portion of the photosensor for additional absorption. In addition, the elevated photosensors reduce the size of the pixel cells while reducing leakage, image lag, and barrier problems.