Elevator Levelling via Camera-Based Floor Distance Measurement

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Solution Overview

Problem

Existing elevator positioning systems rely on mechanical sensors or light barriers, which can fail if mispositioned or broken, leading to poor levelling and potential injuries, especially affecting passengers with mobility issues, and lack robustness in maintaining accurate levelling.

Innovation Solution

A camera-based system that uses a single stereoscopic or 3D camera to measure the relative distance between the elevator car floor and the landing floor, with redundant mark detection to ensure accurate levelling, and a computer system to analyze images and adjust the elevator position in real-time, allowing for operational continuity even with faulty components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical sensors or light barriers are used for elevator positioning, then the system can regulate levelling of elevator cars, but the system reliability deteriorates when sensors are mispositioned, de-positioned or broken

Engineering Contradiction:
Improvesystem reliabilityVSAvoidlevelling accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical sensors and light barriers with a camera-based optical measurement system. The camera captures images of the car floor and landing floor, and a computer system processes these images to determine the relative distance between floors, eliminating the reliability issues associated with mechanical sensor failure or mispositioning.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses optical imaging to create a visual copy of the floor surfaces and marks. By capturing images and processing them computationally, the system creates a digital representation of the physical space, allowing for precise measurement without physical contact sensors that can fail.

Inventive Principle:
Principle #26Copying

2Device complexity

If a single camera is used for measuring floor distances, then the device complexity is reduced, but the measurement precision may be insufficient without multiple imaging devices

Engineering Contradiction:
Improvedevice complexityVSAvoiddistance measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces marks with specific geometric patterns (such as coded symbols or dimensional features) that encode position information. By detecting the orientation, position, and shape of these marks in the camera image, the system can determine three-dimensional spatial relationships from a two-dimensional image, achieving precise measurement with a single camera.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the parameters of the measurement system by using marks with specific optical and geometric properties. These marks are designed to be detectable by a single camera and provide sufficient information through their visual characteristics (shape, size, orientation, position) to enable precise distance and level measurements.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If redundant mark detection is implemented, then the system can maintain operational continuity with faulty components, but the device complexity increases

Engineering Contradiction:
Improveoperational continuityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the camera system multi-functional by using it for both levelling measurement and passenger detection. The same camera and image processing system that measures the relative distance between floors also detects and counts passengers, eliminating the need for separate sensor systems and reducing overall system complexity while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the visual information captured by the camera to serve multiple functions automatically. The image processing algorithm simultaneously performs levelling measurement, mark detection for position reference, and passenger counting, allowing the system to maintain operation even if some functions are compromised.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures precise levelling accuracy, prevents injuries by ensuring no-step conditions, detects passenger counts, and maintains elevator operation by automatically adjusting positions and alerting passengers to poor levelling, with the ability to trigger maintenance and re-levelling processes.

Implementation Method 1

a camera system for recording pictures

Methodology Applied
Scientific EffectPhotography: Photography

Implementation Method 2

a computer system for determining an absolute distance of at least one element of the recorded pictures or a relative distance between two elements of the recorded pictures

Methodology Applied
Scientific EffectImage Processing: Image Processing

Data Source

PatentEP3452396B1System and method for enhancing elevator positioning
Publication Date: 2021.10.20 KONE OYJ
  • EP3452396B1 patent drawingFigure 1
  • EP3452396B1 patent drawingFigure 2

AI summary

The invention relates to a method and a system for enhancing elevator positioning, wherein the system comprises a camera system designed to record pictures and a computer system designed to determine an absolute distance or a distance between two elements of the recorded pictures, wherein the device is designed to determine the relative distance between the floor of an elevator car (2) and the floor of a landing.