Elevator Control Device Remote Diagnosis via Internet Data Transmission

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Solution Overview

Problem

Centralized monitoring of large elevator systems is prone to faults and is costly, requiring extensive effort and redundancy to maintain and diagnose issues across numerous installations.

Innovation Solution

Implementing an internet-enabled elevator control device for bidirectional communication, allowing for remote diagnosis by transmitting availability, fault, and event data via the Internet, which can be visualized on maps and accessed by target groups, reducing the need for central monitoring stations and enabling immediate emergency response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a centralized service center is used to monitor and diagnose multiple elevator systems, then comprehensive monitoring coverage is achieved, but system complexity and susceptibility to faults increase

Engineering Contradiction:
Improvemonitoring reliabilityVSAvoidcentral monitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the centralized monitoring function into distributed components. Each elevator system has its own control device with memory and processing capabilities that can independently store and analyze operational data. This segmentation eliminates the single point of failure in centralized systems while maintaining comprehensive monitoring across multiple elevators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary communication interface that enables bidirectional data exchange between elevator control devices and external service centers via standard communication protocols. This intermediary layer allows remote access to stored diagnostic data without requiring a complex centralized monitoring infrastructure, reducing system complexity while maintaining monitoring capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a centralized service center with multiple redundancies is implemented, then fault avoidance is improved, but system complexity and cost increase

Engineering Contradiction:
Improvefault resistanceVSAvoidredundancy system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements beforehand cushioning by equipping each elevator control device with local memory capacity to store operational and diagnostic data. This local data buffering capability ensures that monitoring and diagnosis can continue even if communication with external systems fails, providing fault resistance without requiring complex redundant centralized infrastructure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The control device is designed with integrated signal processing capabilities that enable it to autonomously analyze stored data and generate diagnostic information. This self-service approach eliminates the need for complex centralized processing systems while maintaining reliable fault detection and diagnosis across multiple elevator installations.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If extensive data collection and analysis is performed at a service center, then comprehensive diagnostic capability is achieved, but effort and time requirements increase

Engineering Contradiction:
Improvediagnostic precisionVSAvoiddiagnosis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by continuously storing operational data, fault information, and event logs in the control device's memory during normal elevator operation. This pre-collected data is readily available for immediate analysis when diagnostic needs arise, eliminating the time required for data collection during fault conditions while maintaining comprehensive diagnostic capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces manual data collection and analysis processes with automated signal processing capabilities integrated into the control device. The system automatically stores, organizes, and makes accessible diagnostic data through standardized communication interfaces, substituting manual effort with automated electronic data management to reduce diagnosis time while maintaining precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If remote communication capabilities are added to elevator control devices, then remote diagnosis capability is improved, but device complexity increases

Engineering Contradiction:
Improveremote access capabilityVSAvoidcommunication interface complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements universality by designing the communication interface to support multiple communication protocols and data exchange formats. This multi-functional interface can communicate with various types of external devices (service centers, portable diagnostic tools, mobile devices) using standard protocols, providing broad remote access capability without requiring separate specialized interfaces for each communication scenario.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2336070B1Method for remote diagnosis of a lift assembly and lift assembly for executing the method
Publication Date: 2016.08.03 THYSSENKRUPP ELEVATOR INNOVATION AND OPERATIONS GMBH
  • EP2336070B1 patent drawingFigure 1
  • EP2336070B1 patent drawingFigure 2

AI summary

The invention relates to a method for remote diagnostics of an elevator system (10) comprising at least one car (16) which can be moved in a shaft (12) by means of a drive unit (22, 24), and an elevator control device (30) comprising at least one signal processing unit (60) and at least one storage element (62), wherein the elevator control device (30) controls the operation of the elevator system (10).To further develop the method in such a way that it is more cost-effective and less susceptible to interference, it is proposed that availability, fault, and/or event data of the elevator system (10) be recorded, stored in the memory element (62), and analyzed using the signal processing unit (60); that the location of the elevator system (10), together with status information dependent on the result of the analysis of the stored data, be transmitted via the internet (78) to at least one data receiving device (81, 82, 83) and displayed on its monitor (85) on a map that can be updated via the internet (78); and that the stored data be made accessible to specific target groups via the internet (78). Furthermore, an elevator system (10) for carrying out the method is proposed.