Elevator Car Door Control Panel Positioning for Maintenance Access

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Solution Overview

Problem

The existing elevator door control systems are difficult to access during maintenance and repairs, as the microcontroller unit is hard to reach from typical maintenance positions, hindering the operability of the drive control device.

Innovation Solution

The control panel of the drive control device is positioned on the elevator car's roof and can be accessed through an open shaft door, allowing for easy operation and reading from both the roof and floor, with a membrane keyboard design for protection and ease of use, and modular components for flexibility and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If the microcontroller unit is integrated into the door drive system, then the control function is improved, but the accessibility during maintenance deteriorates

Engineering Contradiction:
Improvecontrol functionVSAvoidaccessibility during maintenance
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The control system is divided into two separate modules: a control module containing the microcontroller unit for automated control functions, and a separate operating module with interface elements for manual operation. This segmentation allows the control module to be positioned in the door drive unit while the operating module remains accessible at the cabin door header, resolving the contradiction between integrated control and maintenance accessibility.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the control panel is positioned on the elevator car roof, then the accessibility from maintenance positions is improved, but the protection against damage deteriorates

Engineering Contradiction:
Improveaccessibility from maintenance positionsVSAvoidprotection against damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The operating module with the control panel is nested within a recess in the door header structure. This recess provides mechanical protection against damage from falling objects or accidental impacts, while the positioning of the recess on the upper side of the door header maintains accessibility from the elevator car roof during maintenance operations.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the control panel is made accessible from the floor, then the ease of operation is improved, but the protection against mechanical damage deteriorates

Engineering Contradiction:
Improveaccessibility from floorVSAvoidprotection against mechanical damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The control panel is positioned on the upper side of the door header, accessible from both the elevator car roof (vertical dimension) and through the open shaft door from the floor (horizontal dimension). This multi-dimensional accessibility approach allows maintenance personnel to access the control panel from either location while the recess structure continues to provide protection against damage from any direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP2456705B2Lift cabin
Publication Date: 2019.01.16 INVENTIO AG
  • EP2456705B2 patent drawingFigure 1
  • EP2456705B2 patent drawingFigure 2
  • EP2456705B2 patent drawingFigure 3

AI summary

The invention relates to an elevator car (2) for an elevator system (1), comprising a car door (9), a car door mechanism (6), at least one car door panel (10, 11), a door drive motor (21), and a drive control device (30) for the door drive motor. The car door mechanism (6) thereby supports the car door panel (10, 11). The drive control device (30) comprises an operator module (31) having an operator panel (32), wherein the operator module (31) is disposed on the elevator car (2) so that the operator panel (32) can be operated from the roof of the elevator car (2) and through an opened shaft door from a building floor.