Elevator Door Coupler With Adjustable Landing-Door Engagement

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Solution Overview

Problem

Existing elevator systems require multiple different elevator door coupler systems to accommodate various landing door types, leading to increased production costs and time due to the need for custom designs.

Innovation Solution

An elevator door coupler system with an adjustable coupling assembly mounted on a door hanger featuring elongate openings, allowing the coupling assembly to be positioned at multiple points, enabling compatibility with diverse landing door systems without enlarging the hanger or compromising strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple different elevator door coupler systems are manufactured to accommodate various landing door types, then compatibility with different landing door systems is improved, but production cost and time increase

Engineering Contradiction:
Improvecompatibility with different landing door systemsVSAvoidproduction cost and time
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The door hanger is designed with an elongate opening that allows a single coupler system to accommodate multiple different landing door types by adjusting the position of the coupling assembly along the opening, eliminating the need to manufacture multiple specialized coupler systems for different door configurations

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coupling assembly can be positioned at different locations along the elongate opening of the door hanger to adapt to various landing door roller placements, providing dynamic adjustability rather than requiring multiple fixed designs

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the door hanger is enlarged to accommodate adjustable coupling assembly positions, then versatility is improved, but the structural strength and area increase

Engineering Contradiction:
Improveadjustability of coupling assembly positionVSAvoiddoor hanger area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

Instead of increasing the overall size of the door hanger, the invention utilizes the linear dimension of the elongate opening to provide adjustment range, effectively using one dimension (length of opening) to solve the versatility problem without expanding the door hanger's footprint in other dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If material is removed from coupling assembly components to create mounting openings, then ease of assembly is improved, but structural strength decreases

Engineering Contradiction:
Improveease of mounting coupling assemblyVSAvoidstrength of coupling assembly components
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The mounting function is separated from the structural components by using the elongate opening in the door hanger rather than creating openings in the coupling assembly components themselves, preserving the integrity and strength of the coupling assembly while still enabling easy mounting

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4640607A1Elevator door coupler system
Publication Date: 2025.10.29 OTIS ELEVATOR CO
  • EP4640607A1 patent drawingFigure 1
  • EP4640607A1 patent drawingFigure 2
  • EP4640607A1 patent drawingFigure 3

AI summary

An elevator door coupler system (1) includes a door hanger (12), for connection to an elevator car door (2) and at least one roller (14a, 14b), mounted to the door hanger (12). The door hanger (12) comprises a first elongate opening (54a, 54b, 60a, 60b, 62a, 62b, 64a, 64b, 66a, 66b, 68a, 68b, 70a, 70b) for fixedly mounting a coupling assembly (16) arranged to engage a landing door so as to actuate movement of the landing door together with movement of the elevator car door (2), such that a position of the coupling assembly (16) relative to the door hanger (12) is adjustable by mounting the coupling assembly (16) at a different position within the first elongate opening (54a, 54b, 60a, 60b, 62a, 62b, 64a, 64b, 66a, 66b, 68a, 68b, 70a, 70b).