Dual-Tube Elevator Door Seal for Low Transverse Force Sealing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing elevator door seals exert excessive transverse forces on the door, leading to premature wear and increased complexity in the door mechanism, especially when bridging varying door gaps due to manufacturing and assembly inaccuracies.

Innovation Solution

A door seal comprising a first tube and a second tube made of elastically deformable material, where the first tube is deformable under fluid pressure to bridge the gap and the second tube allows pressure equalization, reducing transverse forces by compressing with minimal force while maintaining effective sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high pressure is applied to inflate the door seal, then the door gap is adequately sealed, but large transverse forces act on the door

Engineering Contradiction:
Improvesealing effectivenessVSAvoidtransverse forces on door
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The door seal is divided into two separate tubes: a first tube that is inflated to bridge the door gap and provide sealing, and a second tube that is compressed to apply contact pressure against the door or car wall. This segmentation allows the sealing function and the contact pressure function to be performed by different components, enabling adequate sealing without subjecting the door to excessive transverse forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second tube acts as an intermediary element that mediates between the inflated first tube and the door/car wall. By compressing the second tube, the contact pressure is applied through this intermediary component rather than directly through the inflated first tube, thereby reducing the transverse forces transmitted to the door while maintaining effective sealing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If contact pressure is set to close the door gap in the region of largest width, then the door gap is sealed, but high transverse forces act on the door or car wall

Engineering Contradiction:
Improvedoor gap sealingVSAvoidtransverse forces on door or car wall
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The door seal is divided into two separate tubes: a first tube that is inflated to bridge the door gap and provide sealing, and a second tube that is compressed to apply contact pressure against the door or car wall. This segmentation allows the sealing function and the contact pressure function to be performed by different components, enabling adequate sealing without subjecting the door to excessive transverse forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the door seal have different functions: the first tube provides sealing by inflating to bridge the gap, while the second tube provides contact pressure by compressing against the door or car wall. This local differentiation of function allows each region to perform its specific task optimally without compromising the other.

Inventive Principle:
Principle #3Local quality

3Device complexity

If the door seal uses a single tube structure, then the device is simple, but excessive transverse forces cause premature wear of the door mechanism

Engineering Contradiction:
Improvedoor seal structureVSAvoiddoor mechanism durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The door seal is divided into two separate tubes: a first tube that is inflated to bridge the door gap and provide sealing, and a second tube that is compressed to apply contact pressure against the door or car wall. This segmentation allows the sealing function and the contact pressure function to be performed by different components, enabling adequate sealing without subjecting the door to excessive transverse forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second tube acts as an intermediary element that mediates between the inflated first tube and the door/car wall. By compressing the second tube, the contact pressure is applied through this intermediary component rather than directly through the inflated first tube, thereby reducing the transverse forces transmitted to the door while maintaining effective sealing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively seals the door gap with reduced transverse forces, preventing premature wear and allowing for a simpler, cheaper door mechanism design.

Implementation Method 1

The first tube has a pressure connection for applying a fluid pressure to the first tube and is deformable, by changing the fluid pressure, between an initial shape and a final shape that is enlarged in the bridging direction compared to the initial shape

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Implementation Method 2

The second tube has at least one pressure equalization opening which is designed to enable pressure equalization between an interior and an environment of the second tube when the second tube is compressed

Methodology Applied
Scientific EffectPressure equalization: Pressure Gradient

Implementation Method 3

The door seal comprises at least a first tube and a second tube made of an elastically deformable sealing material

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12552642B2Door seal for an elevator car
Publication Date: 2026.02.17 INVENTIO AG
  • US12552642B2 patent drawing
  • US12552642B2 patent drawing
  • US12552642B2 patent drawing

AI summary

A door seal for an elevator car includes a first tube and a second tube made of an elastically deformable sealing material; the door seal adapted to be mounted on a car wall and/or car door of the elevator car such that the first and second tubes, when the door closes a door opening in the car wall, lie opposite one another within a door gap in a bridging direction and run at least partially around the door opening. The first tube has a pressure connection and can be deformed, by applying fluid pressure, between an initial shape and a final shape that is enlarged in the bridging direction compared to the initial shape. The second tube has at least one pressure equalization opening that enables pressure equalization between an interior and an environment of the second tube when the second tube is compressed.