Elevator Drive Unit with Asymmetric Rollers for Belt Guidance

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Solution Overview

Problem

Elevator installations with support belts experience twisting and additional diagonal tension due to laterally offset rollers, leading to inefficient space utilization and increased stress on support means.

Innovation Solution

A drive unit with dual drive unit rollers on a common rotational axis, where the circumferential speeds of these rollers differ, allowing for a compact, space-saving arrangement that reduces support force and enables efficient distribution of drive power, preventing twisting of support means and minimizing diagonal tension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If laterally offset rollers are used to guide support belts, then space utilization is improved, but the support belts experience twisting and additional diagonal tension

Engineering Contradiction:
Improvespace utilizationVSAvoidtwisting and diagonal tension on support belts
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by using drive unit rollers with different diameters on the same rotational axis, creating different circumferential speeds. This asymmetric configuration allows the support belt to be guided without twisting while maintaining compact space utilization, resolving the contradiction between space efficiency and belt integrity

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the parameter of roller diameter to create different circumferential speeds on the same rotational axis. By varying the diameter parameter, the system achieves proper belt guidance without twisting or excessive tension, while maintaining compact dimensions for efficient space utilization

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If support belts are used as support means, then smooth operation is achieved, but they are exposed to additional diagonal tension due to roller arrangement

Engineering Contradiction:
Improvesmooth operationVSAvoiddiagonal tension on support belts
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The asymmetric arrangement of drive unit rollers with different diameters eliminates the lateral offset that causes diagonal tension. The support belt runs parallel to the rotational axis without twisting, maintaining smooth operation while reducing diagonal tension and extending belt service life

Inventive Principle:
Principle #4Asymmetry

3Area of stationary object

If compact arrangement of rollers is implemented, then space utilization is improved, but support belts may be exposed to twisting

Engineering Contradiction:
Improvespace utilizationVSAvoidtwisting of support belts
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The asymmetric drive unit roller configuration with different diameters allows compact arrangement without twisting the support belt. The belt is guided parallel to the rotational axis, maintaining stability and preventing twisting while achieving space-efficient design

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a compact, space-saving elevator installation design with reduced support force and diagonal tension, enabling efficient operation and longer service life of support belts by ensuring proper guidance and distribution of drive power.

Implementation Method 1

The at least one support means is drivable by way of the drive unit, whereby the two travel bodies can be supported and moved

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10023436B2Drive with multiple looping for an elevator installation
Publication Date: 2018.07.17 INVENTIO AG
  • US10023436B2 patent drawing
  • US10023436B2 patent drawing
  • US10023436B2 patent drawing

AI summary

A drive unit for an elevator installation having a first traveling body and a second traveling body, which traveling bodies are supported by a support device, drives the support device and thus the two traveling bodies. The two traveling bodies each have at least one first support roller by which the support device supports the traveling bodies, at least partially. The drive unit includes at least one first and one second roller arranged on a common axis of rotation of the drive unit, wherein at least one of the first or second rollers is a drive unit roller for driving the support device. On the way from the first traveling body to the second traveling body, the support device is guided over the first drive unit roller and over the second drive unit roller. The guidance is hereby such that the circumferential speeds of the two drive unit rollers vary.