Elevator Ethernet Bus Fault Management

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Solution Overview

Problem

Modern elevator systems face inefficiencies due to the use of multiple internal data transmission solutions and redundant safety bus systems, which complicate communication and cannot be used with Ethernet-based systems, leading to potential service interruptions in case of failures.

Innovation Solution

An Ethernet-based elevator communication system with a controller that determines fault situations and reduces data communication by adjusting the number of Ethernet frames, prioritizing messages, switching off nodes, and operating in limited modes to maintain service availability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple different internal data transmission solutions are used in the elevator system, then various communication needs can be met, but the system complexity increases and efficiency decreases

Engineering Contradiction:
Improvecommunication compatibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple different internal data transmission solutions into a single Ethernet-based communication system. All elevator system nodes (doors, motors, controllers, etc.) communicate through a unified Ethernet bus, eliminating the need for separate communication protocols and physical layers for different devices. This consolidation reduces system complexity while maintaining the ability to meet various communication needs through software configuration and Ethernet's inherent versatility.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a redundant safety bus system is implemented with duplicated communication channels, then safety is improved, but the system complexity increases and it cannot be used with Ethernet-based systems

Engineering Contradiction:
ImprovesafetyVSAvoidcommunication structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the Ethernet bus serve multiple functions simultaneously - it handles both safety-critical communications and general control data transmission through a single unified infrastructure. By implementing virtualization and prioritization mechanisms within the Ethernet protocol, the system achieves redundant safety communication capabilities without requiring separate physical bus structures, thus maintaining safety while reducing complexity and enabling Ethernet compatibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If data communication is reduced by switching off elevator system nodes, then reliability improves during fault situations, but the functionality of the system decreases

Engineering Contradiction:
Improveservice availabilityVSAvoidsystem functionality
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamic node activation and deactivation based on fault detection. When a fault is detected in a specific elevator system node, the controller dynamically switches off only the affected node while keeping other nodes operational. This dynamic response maintains service availability by isolating faults while preserving maximum system functionality through selective node operation rather than complete system shutdown.

Inventive Principle:
Principle #15Dynamics

4Productivity

If the amount of Ethernet frames is reduced based on priority levels, then communication efficiency improves during faults, but the amount of information transmitted decreases

Engineering Contradiction:
Improvecommunication efficiencyVSAvoiddata communication volume
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The patent applies different communication priorities to different types of data traffic based on their criticality. Safety-related Ethernet frames are assigned high priority and continue to be transmitted fully even during fault conditions, while non-critical data transmission is reduced or suspended. This local quality differentiation ensures that communication efficiency improves for critical data while maintaining necessary information flow for safety and essential operations.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11407613B2Elevator communication system
Publication Date: 2022.08.09 KONE OYJ
  • US11407613B2 patent drawing
  • US11407613B2 patent drawing
  • US11407613B2 patent drawing

AI summary

An elevator communication system includes at least one ethernet bus segment, a controller communicatively connected to the at least one ethernet bus segment, and a plurality of elevator system nodes communicatively connected to the at least one ethernet bus segment. The controller is configured to determine a fault situation in the elevator communication system and cause reduction of the data communication via the at least one ethernet bus segment based on the fault situation.