Portable Elevator Maintenance Interface with Secure Data Transfer

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Solution Overview

Problem

Elevator maintenance and fault analysis have become increasingly complex due to the sophistication of elevator systems, leading to prolonged maintenance processes and higher costs, while existing interfaces are not adequately secure or functional for efficient data collection and processing.

Innovation Solution

A portable user interface system that enables secure data transfer between the user interface, elevator control unit, and maintenance database server, featuring a communication circuit, real-time clock for operating time measurement, and user group data management to restrict access and functionality based on user groups, ensuring secure and efficient data collection and processing for maintenance tasks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If elevator systems become more sophisticated with improved microprocessor performance and increased information processing, then elevator functionality and safety are improved, but fault analysis becomes more challenging and maintenance processes are prolonged

Engineering Contradiction:
Improveelevator safety and functionalityVSAvoidmaintenance process duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by automatically collecting, storing, and analyzing maintenance data before actual maintenance is needed. Event logs are continuously recorded in the database, and fault patterns are pre-analyzed using playback functions, so when maintenance is required, the work can proceed immediately with pre-prepared information rather than starting from scratch.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates copies of elevator operation data and event logs in a centralized database. Multiple maintenance personnel can access identical copies of the same data set simultaneously, eliminating the need for sequential data collection and enabling parallel maintenance activities across different elevator units or different aspects of the same unit.

Inventive Principle:
Principle #26Copying

2Productivity

If maintenance interfaces are made more accessible for data collection, then maintenance efficiency is improved, but security against improper use is reduced

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidinterface security
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system segments access rights by creating different user groups with different levels of permissions. The maintenance interface is divided into multiple access levels, where authorized personnel can be assigned to specific user groups that grant them appropriate permissions for data collection, analysis, and system control, while preventing unauthorized or improper use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces an intermediary layer between the maintenance personnel and the elevator control system. This intermediary includes authentication mechanisms, user group verification, and controlled data access protocols that verify the identity and authorization of personnel before allowing interface access, thus maintaining security while enabling efficient maintenance operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If fault analysis procedures are made more comprehensive to handle increased system complexity, then diagnostic accuracy is improved, but maintenance costs increase

Engineering Contradiction:
Improvefault diagnosis accuracyVSAvoidmaintenance costs
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The system implements feedback mechanisms where event logs and maintenance data are continuously recorded, analyzed, and used to improve future diagnostic accuracy. The playback function allows review of historical events to identify patterns, and the database stores accumulated knowledge that feeds back into improving fault analysis procedures, reducing the need for expensive trial-and-error maintenance approaches.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system enables self-service fault diagnosis by providing automated data collection, storage, and analysis capabilities that maintain themselves without requiring extensive external expert intervention. The centralized database automatically organizes and preserves maintenance information, and playback functions automatically retrieve and display relevant event logs, reducing dependency on expensive specialized maintenance personnel for routine diagnostic tasks.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP2637957B1Device and system for elevator maintenance
Publication Date: 2021.12.01 KONE OYJ
  • EP2637957B1 patent drawingFigure 1
  • EP2637957B1 patent drawingFigure 2

AI summary

The invention concerns a portable user interface (1) and a system utilizing the user interface (1) for the collection and processing of information relating to elevator maintenance. Said user interface comprises means (2, 3, 4, 5) for transferring information between the user interface (1) and an elevator control unit (6) and between the user interface (1) and an elevator maintenance database server (7, 9).