Elevator Misoperation Detection via Statistical Movement Analysis

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Solution Overview

Problem

Current elevator systems often experience significant delays in detecting and addressing misoperations, as users typically notice failures first and notify maintenance, leading to prolonged downtime before repairs can be made, as existing solutions only alert services after the elevator has stopped operating.

Innovation Solution

An elevator system with an observation unit that collects data on car movement and generates statistical parameters, comparing them to historical data to detect deviations, triggering a signal for potential misoperations before the elevator stops, allowing for proactive maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a simple 'elevator moves/does not move'-indicator unit is provided, then the detection of elevator status is improved, but the detection timing is too late as it only alerts after the elevator has stopped operating

Engineering Contradiction:
Improvedetection precisionVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary actions by continuously collecting and analyzing operational data (travel time, standing time, floor pairs) to establish baseline statistical parameters before a failure occurs. This enables the system to detect deviations indicating misoperation in advance, alerting maintenance personnel before the elevator stops, thus resolving the contradiction between detection precision and response time.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If user notification is used to report failures, then the simplicity of the system is maintained, but significant delays occur between failure occurrence and maintenance intervention

Engineering Contradiction:
Improvesystem complexityVSAvoiddowntime
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The elevator system performs self-service by automatically monitoring its own operational parameters (travel time between floors, standing time at floors, origin-destination floor pairs) and comparing them against statistical baselines. When deviations indicate misoperation, the system autonomously generates alerts to maintenance personnel, eliminating the need for user reporting and significantly reducing downtime while maintaining acceptable system complexity.

Inventive Principle:
Principle #25Self-service

3Loss of information

If the elevator control system directly sends failure codes to service units, then the information flow is improved, but the alert is still received after the elevator has already stopped

Engineering Contradiction:
Improveinformation transmissionVSAvoidrepair delay
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The system implements continuous feedback by monitoring operational data (travel time, standing time, floor pairs) and comparing real-time measurements against stored statistical parameters. When deviations exceed predetermined thresholds indicating misoperation, the system immediately generates feedback alerts to maintenance personnel. This continuous feedback loop enables early detection and proactive maintenance, reducing repair delays while improving information transmission about potential failures before they cause shutdowns.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11945687B2Elevator system and a method for observing a misoperation
Publication Date: 2024.04.02 KONE OYJ
  • US11945687B2 patent drawing
  • US11945687B2 patent drawing
  • US11945687B2 patent drawing

AI summary

The invention relates to an elevator system for observing a misoperation. The elevator system comprises an observation unit and a processing unit. The observation unit is configured to obtain data representing movement of an elevator car during a predetermined time interval and transmit the obtained data to the processing unit. The processing unit is configured to receive and store the data representing the movement of the elevator car, generate at least one statistical parameter from the received data, compare the at least one generated statistical parameter to at least one previously stored statistical parameter of the corresponding time interval, and generate a signal indicating a misoperation in response to a detection that the at least one generated statistical parameter deviates from the corresponding previously stored statistical parameter over a predetermined limit. The invention also relates to a method for observing a misoperation.