Elevator Car Movable Roof Deck for Cargo

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing solutions for transporting people and goods during building construction are not optimized for efficiency, safety, and convenience, particularly in handling large construction materials.

Innovation Solution

A new elevator car design with a vertically movable roof deck that can change positions to accommodate both passengers and large goods, featuring a displaceable cover panel, railings, and an actuating arrangement for easy conversion between normal and cargo use positions, along with an elevator control system for safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the elevator car uses a fixed transport space design, then the structure is simple and reliable, but it cannot efficiently transport both passengers and large goods

Engineering Contradiction:
Improvetransport space adaptabilityVSAvoidelevator car structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The roof deck is made movable between a first position (for passenger transport) and a second position (for cargo transport), transforming the static transport space into a dynamic one that adapts to different transport needs. This allows the same elevator car to efficiently serve both passenger and large goods transport functions.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If the transport space height is increased for large goods, then cargo capacity improves, but passenger safety and comfort deteriorate

Engineering Contradiction:
Improvetransport space volumeVSAvoidpassenger safety
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The roof deck position is dynamically adjusted based on transport mode: in the first position it provides adequate headroom for passenger safety and comfort, while in the second position it increases the transport space height for large goods. The control system ensures the roof deck is in the appropriate position before allowing operation, maintaining safety while enabling versatility.

Inventive Principle:
Principle #15Dynamics

3Productivity

If separate elevator cars are used for passengers and goods, then transport efficiency for each function is optimized, but the overall system complexity and cost increase

Engineering Contradiction:
Improvetransport efficiencyVSAvoidelevator system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The elevator car is designed with multi-functionality, where the same car structure serves both passenger transport and large goods transport functions. The movable roof deck enables the car to adapt its configuration for different transport needs, eliminating the requirement for separate specialized elevator cars and reducing overall system complexity while maintaining high transport efficiency for both functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If the roof deck is made movable for cargo use, then transport versatility improves, but the structural strength and stability may worsen

Engineering Contradiction:
Improvetransport mode flexibilityVSAvoidroof deck structural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The roof deck is designed as a movable component that can be positioned in two stable states (first position for passengers, second position for cargo). The support mechanisms and control system ensure the roof deck maintains adequate structural strength and stability in both positions, while enabling the structural configuration to dynamically adapt to different transport mode requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11548762B2Elevator car, elevator and method
Publication Date: 2023.01.10 KONE OYJ
  • US11548762B2 patent drawing
  • US11548762B2 patent drawing
  • US11548762B2 patent drawing

AI summary

An elevator car includes a roof deck; a plurality of walls; a floor; one or more doors; and a transport space bordered by the roof deck, the plurality of walls, the floor, and at least one openable and closable door for allowing access to said transport space. The roof deck is vertically movable from a first normal use position upwards to a second cargo use position for increasing the height of the transport space, and from the second position downwards back to the first position for reducing the height of the transport space. An elevator and a method implementing the elevator car are also disclosed.