Elevator Abnormal Noise Detection Using Dual Microphones

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Solution Overview

Problem

Existing abnormal noise detection devices for industrial equipment and infrastructure facilities, such as elevators, often erroneously detect abnormalities due to ambient noise, leading to unnecessary suspension times as they struggle to differentiate between actual and ambient disturbances.

Innovation Solution

The implementation of a system that includes both a moving body microphone to collect operating noise and a fixed microphone to collect ambient noise, with machine learning models to determine the abnormality degree of both, integrating detection results with position information to differentiate between true abnormalities and ambient noise-induced errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a microphone is used to detect operating noise for abnormality detection, then abnormality detection capability is improved, but erroneous detection due to ambient noise increases

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoiddetection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The detection system is segmented into two independent components: a moving body microphone for capturing operating noise and a fixed microphone for capturing ambient noise. Each microphone focuses on a specific noise source, allowing the system to separately analyze and compare operating noise characteristics against ambient noise levels, thereby improving detection accuracy while reducing false positives

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fixed microphone acts as an intermediary that captures ambient noise characteristics. By introducing this intermediate measurement point, the system can differentiate between actual abnormal operating noises and ambient disturbances, using the ambient noise data as a reference to filter out false detections

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If abnormal noise detection is performed continuously, then safety monitoring is improved, but unnecessary suspension time increases due to erroneous detection

Engineering Contradiction:
Improvesafety monitoring reliabilityVSAvoidsuspension time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements feedback by continuously comparing operating noise characteristics against ambient noise levels and historical data. The abnormality determination unit uses this feedback mechanism to validate detected anomalies, only triggering suspension when the abnormal noise pattern is confirmed to be distinct from ambient disturbances, thereby reducing unnecessary suspensions while maintaining safety

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of immediately suspending upon detecting any abnormal noise, the system applies partial action by first validating the detection through comparison with ambient noise data and historical patterns. This staged approach allows the system to investigate potential abnormalities without immediately halting operations, reducing unnecessary suspension time while maintaining safety through continued monitoring

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If only a moving body microphone is used for noise collection, then device complexity is reduced, but ability to differentiate ambient noise from abnormal noise deteriorates

Engineering Contradiction:
Improvemicrophone system complexityVSAvoidnoise source differentiation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The noise collection system is segmented into two specialized microphones: a moving body microphone that travels with the equipment to capture operating noise, and a fixed microphone that remains stationary to capture ambient noise. This segmentation allows each microphone to optimize for its specific function, improving noise source differentiation accuracy without requiring a single complex microphone system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system adds a spatial dimension to noise detection by placing microphones in different locations - one attached to the moving body and another fixed in the environment. This dimensional separation creates distinct measurement perspectives, enabling the system to differentiate between noise originating from the moving body versus ambient environmental noise

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240262653A1Abnormal noise detection device, elevator device, method, and storage medium
Publication Date: 2024.08.08 KK TOSHIBA
  • US20240262653A1 patent drawing
  • US20240262653A1 patent drawing
  • US20240262653A1 patent drawing

AI summary

According to one embodiment, an abnormal noise detection device includes a first processing circuit. The first processing circuit is configured to collect an operating noise of a moving body by a first microphone installed in the moving body; detect an abnormal noise in the operating noise; input position information of the moving body; and store history information in which a detection result of detecting the abnormal noise and the position information are associated with each other in a first memory. The first processing circuit is configured to determine presence or absence of abnormality of the moving body by integrating the detection result for each piece of the position information on a basis of the history information.