Elevator Overlay Controller for Reverse Direction Dispatch

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Solution Overview

Problem

Existing elevator control systems often lack the ability to efficiently handle 'reverse direction passenger requests' due to their complex and varied nature, which prevents overlay control systems from performing desirable operation sequences like canceling specific calls or optimizing elevator routes.

Innovation Solution

An overlay system that includes a destination dispatch controller and an overlay controller to interface with the elevator control system, allowing for the recording of primary and secondary destination dispatch requests, approximating the position of the elevator car, determining a target floor position, and entering a target floor call at a calculated time to stop the elevator, while canceling pending calls and optimizing passenger routing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an overlay control system is used with existing elevator control systems, then additional functionality such as destination dispatch can be added, but the system cannot access or modify the interior structure of the control system, limiting its ability to perform certain operation sequences

Engineering Contradiction:
Improveadditional functionalityVSAvoidcontrol system accessibility
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses an overlay controller as an intermediary device that interfaces with the existing elevator control system through its external controls. The overlay controller translates destination dispatch requests into sequences of standard elevator control commands, mediating between the user interface and the black-box control system without requiring internal modification.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control functionality is segmented into two independent layers: the existing elevator control system handles basic elevator operations, while the overlay controller handles destination dispatch logic. This segmentation allows each component to operate independently without requiring changes to the other system.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the overlay control system relies on externally accessible controls and predefined behaviors, then it can work with existing systems, but it cannot perform desirable operation sequences such as reverse direction passenger requests

Engineering Contradiction:
Improveoperation sequence flexibilityVSAvoidcontrol system limitations
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The overlay controller dynamically adjusts its control strategy based on real-time system state. It monitors elevator position, direction, and pending requests, then adaptively generates appropriate command sequences to achieve desired operations including reverse direction requests, optimizing performance without requiring fixed predefined behaviors.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the elevator control system is treated as a black box, then overlay systems can be applied to varied existing systems, but difficulties arise in canceling specific calls or optimizing elevator routes

Engineering Contradiction:
Improvesystem compatibilityVSAvoidelevator system efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The overlay controller implements feedback mechanisms by continuously monitoring the elevator system's response to its commands. It tracks elevator position, door status, and call fulfillment, using this feedback to adjust subsequent control actions and optimize routing decisions while maintaining compatibility with black-box systems.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3218295B1Elevator control system overlay system
Publication Date: 2023.05.03 OTIS ELEVATOR CO
  • EP3218295B1 patent drawingFigure 1
  • EP3218295B1 patent drawingFigure 2A~2B
  • EP3218295B1 patent drawingFigure 2C~2D

AI summary

A method includes recording a primary destination dispatch request from a primary passenger at a first floor position via a destination dispatch controller 115, identifying a terminal floor, providing a terminal floor call signal to the elevator control system via an overlay controller 110, moving an assigned elevator car in a travel direction of the terminal floor, recording at least one secondary destination dispatch request from a secondary passenger at a respective at least one secondary floor position via the destination dispatch controller, approximating a position of the assigned elevator car, determining a target floor position via the destination dispatch controller, entering a target floor call corresponding to the target floor position at a calculated time to stop the assigned elevator car at the target floor position, cancelling all pending calls via the elevator control system 102, and entering at least one recorded destination dispatch request to the elevator control system.