Foldable Elevator Pit Deck Device for Safe Ladder Access

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Solution Overview

Problem

Existing elevator maintenance methods require cumbersome and hazardous approaches to access the pit ladder, posing risks to maintenance professionals and the public due to the distance and fall hazards involved.

Innovation Solution

A deck device with a foldable platform that moves between a stored position and an operational position, allowing safe and efficient access to the pit ladder by extending between the elevator landing sill and the wall adjacent to the pit ladder, while disabling elevator operation during use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a pit ladder is used to descend the elevator pit, then access to the pit is enabled, but fall hazards and safety risks increase due to the great depth of the elevator pit

Engineering Contradiction:
Improveaccess to pitVSAvoidfall hazard
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The deck device serves as an intermediary platform between the elevator landing sill and the pit ladder. It provides a stable intermediate surface that eliminates the need to directly descend into the deep pit, thereby reducing fall hazards while maintaining access capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The deck device is a temporary, deployable structure that is only activated when pit access is required. It can be quickly deployed and retracted, providing safety only when needed, rather than being a permanent structural modification to the elevator shaft.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If the platform is extended to provide safe access, then safety is improved, but the device complexity increases due to the need for movable and deployable mechanisms

Engineering Contradiction:
Improvefall hazard reductionVSAvoiddeployable mechanism
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The platform transitions from a static structure to a dynamic, movable structure that can extend and retract. This allows the safety feature to be activated only when needed, reducing the perceived complexity as the mechanism is simple in operation despite its dynamic nature.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The deck device serves multiple functions: it provides safe access to the pit ladder, acts as a temporary landing platform, and can be integrated with elevator control systems. This multi-functionality justifies the added complexity by providing comprehensive safety and operational benefits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If the platform is made retractable to eliminate fall hazards, then safety is improved, but the ease of operation decreases due to the need for remote control or key switch activation

Engineering Contradiction:
Improvefall hazardVSAvoidplatform activation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The deck device can be integrated with the elevator's existing control systems, allowing it to be automatically activated or deactivated based on elevator operational status. This self-service capability reduces the manual effort required while maintaining safety.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates feedback mechanisms through key switches and remote controls that provide confirmation of platform status. This feedback ensures operators are aware of the platform's extended or retracted state, compensating for the reduced direct manual control.

Inventive Principle:
Principle #23Feedback

4Object-affected harmful factors

If the platform is deployed for maintenance access, then safety is improved, but productivity decreases due to the time required for deployment and retrieval

Engineering Contradiction:
Improvefall hazardVSAvoidmaintenance efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The platform is pre-positioned in a retracted state within the elevator structure, ready for rapid deployment when needed. This preliminary positioning eliminates the need for complex assembly or installation procedures, allowing quick activation during maintenance operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The rapid deployable mechanism allows the platform to transition quickly between extended and retracted states. This dynamic capability minimizes the time the platform needs to be deployed, reducing disruption to elevator service while maintaining safety during maintenance access.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12291884B2Systems, devices, and methods for an elevator pit deck device
Publication Date: 2025.05.06 BRAUER CRAIG
  • US12291884B2 patent drawing
  • US12291884B2 patent drawing
  • US12291884B2 patent drawing

AI summary

A deck device and a method to access a pit ladder are described. An elevator pit deck device includes a platform configured to move between a stored position and an operational position; the platform installable in a channel; the stored position being a folded or retracted configuration; the platform, when in the operational position, extending between a channel opening and a wall of the channel. In some embodiments, the channel is an elevator hoistway, the channel opening connects the elevator hoistway and an elevator landing sill, the wall of the channel is proximate to a pit ladder, and the pit ladder is extendable towards a pit of the elevator.