Elevator Rope Vibration Dampener Using Macro-Fiber Composite

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Solution Overview

Problem

Elevator systems in multi-story buildings experience prolonged vibrations due to small attenuation factors in ropes, causing passenger discomfort and control difficulties, with existing vibration dampening devices failing to effectively address these issues.

Innovation Solution

The use of a macro-fiber composite (MFC) based tuned mass dampener attached to elevator ropes to convert vibrational energy into electrical energy, which is then used to power elevator car components, while maintaining independent rope tensioning capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional vibration dampening devices are used on elevator ropes, then vibration attenuation is improved, but device complexity and energy loss increase

Engineering Contradiction:
Improvevibration attenuationVSAvoiddampening device complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent extracts the damping function from complex mechanical devices and implements it through a simple magnet-rubber assembly. The magnet is attached to the rope while the rubber component provides passive damping, eliminating the need for complex active control systems or multiple moving parts while achieving effective vibration attenuation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses inexpensive magnet and rubber components that can be easily replaced if needed, rather than investing in complex, expensive dampening systems. The simple construction allows for easy maintenance and replacement without requiring specialized service or complex disassembly procedures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Length of moving object

If rope length is increased to serve multi-story buildings, then elevator service capability is improved, but vibration duration increases due to small attenuation factor

Engineering Contradiction:
Improverope lengthVSAvoidvibration duration
Core Design Contradiction:
Length of moving objectVSDuration of action of moving object

Solution Approach 1:

The patent utilizes mechanical vibration principles by attaching a magnet-rubber assembly that creates localized vibration damping. The rubber component absorbs vibrational energy through hysteresis, converting mechanical vibration energy into heat, thereby reducing the duration of vibrations without requiring changes to the rope's fundamental properties or length.

Inventive Principle:
Principle #18Mechanical vibration

3Object-affected harmful factors

If vibration dampening is increased to improve passenger comfort, then ride quality is improved, but energy available for harvesting decreases

Engineering Contradiction:
Improvepassenger discomfortVSAvoidvibrational energy available for harvesting
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent converts the harmful vibrational energy into useful electrical energy through electromagnetic induction. The magnet-rubber assembly not only dampens vibrations by converting mechanical energy to heat but also generates electrical energy as the magnet moves relative to the coil, transforming what was previously wasted energy into a useful resource for powering elevator components.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively dampens vibrations and generates electrical energy from kinetic energy, improving elevator control and ride quality by reducing vibration-induced discomfort and enhancing energy efficiency.

Implementation Method 1

the apparatus described herein comprises a macro-fiber composite

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

convert the kinetic energy from the vibrations to electrical energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10005641B2Elevator dampener and energy harvesting device and method
Publication Date: 2018.06.26 THYSSENKRUPP ELEVATOR CORPORATION
  • US10005641B2 patent drawing
  • US10005641B2 patent drawing
  • US10005641B2 patent drawing

AI summary

A vibration dampening device is operable to dampen vibrations within ropes of an elevator car or other components to improve ride quality, and is further operable to harness or harvest and convert energy from those vibrations into electrical energy. The dampening device includes a macro-fiber composite and the vibrations are communicated or transmitted to the macro-fiber composite. The macro-fiber composite is operable to harness or harvest and convert energy from vibrations into electrical energy. Such electrical energy is communicated or transmitted to a control system of the elevator car for storage and/or use.