Elevator Sensor Multi-Stage Detection Trigger

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Solution Overview

Problem

Elevator safety systems face challenges in accurately detecting human presence to prevent false positives and negatives, particularly in scenarios where control of the car or counterweight is lost, requiring a sensitive yet reliable human sensing mechanism.

Innovation Solution

A multi-stage detection trigger system that operates in normal and inspection modes, utilizing a sensor assembly to monitor areas exterior to the elevator car, switching from a first sensing mode with lower sensitivity to a second mode with higher sensitivity upon detection, employing sensors like LIDAR, RADAR, or cameras to capture images at varying frame and spatial resolutions, and focusing on predetermined image features to confirm human presence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the sensor assembly operates in high sensitivity mode continuously, then human detection capability is improved, but false positives increase

Engineering Contradiction:
Improvehuman detection capabilityVSAvoidfalse positive rate
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The sensor assembly dynamically switches between first sensing mode (lower sensitivity) and second sensing mode (higher sensitivity) based on operational context. During normal operation, it uses the first sensing mode to avoid false positives. When inspection mode is detected or potential hazards are identified, it transitions to the second sensing mode to enhance human detection capability, thus resolving the contradiction between detection precision and reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the sensitivity parameter of the sensor assembly based on operational mode. In normal mode, a lower sensitivity threshold is applied to reduce false alarms. In inspection mode, the sensitivity threshold is increased to detect human presence more reliably. This parameter adjustment resolves the contradiction by adapting detection strictness to operational context.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the sensor assembly uses lower sensitivity mode during normal operation, then false positives are reduced, but detection of actual hazards may be missed

Engineering Contradiction:
Improvefalse positive reductionVSAvoidhazard detection capability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The sensor assembly dynamically adjusts its sensitivity based on the operational mode detected by the car top control box. During normal operation, it operates in the first sensing mode with lower sensitivity to reduce false positives. When inspection mode is activated, it automatically switches to the second sensing mode with higher sensitivity to ensure hazard detection, thus resolving the contradiction between reliability and detection precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the detection parameter (sensitivity level) based on operational context. In normal mode, less sensitive detection parameters are used to avoid false alarms. In inspection mode, more sensitive parameters are applied to detect actual hazards. This parameter adaptation resolves the contradiction by matching detection strictness to operational risk levels.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple sensing modes are implemented, then detection accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensing system is segmented into distinct operational modes (normal mode and inspection mode) with different sensitivity levels. The car top control box detects the operational mode and triggers the appropriate sensing mode. This segmentation allows the system to achieve high detection accuracy when needed while maintaining simplicity during normal operation, resolving the contradiction between precision and complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor assembly serves multiple functions by operating in different sensing modes. The same physical sensor hardware performs both low-sensitivity monitoring during normal operation and high-sensitivity detection during inspection mode. This multi-functionality eliminates the need for separate sensor systems, reducing overall complexity while maintaining detection accuracy when required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces false positives and negatives by adjusting sensitivity levels based on operational modes, ensuring reliable human detection and safe operation of the elevator system.

Implementation Method 1

the sensor is one of a LIDAR, RADAR, or a camera

Methodology Applied
Scientific EffectLIDAR: LIDAR

Implementation Method 2

the sensor is one of a LIDAR, RADAR, or a camera

Methodology Applied
Scientific EffectRADAR: Radar

Implementation Method 3

the sensor captures images at a first frame rate and at a first spatial resolution

Methodology Applied
Scientific EffectImage capture: Photography

Data Source

PatentEP4480881A1Mode specific multi-stage detection trigger for human sensing
Publication Date: 2024.12.25 OTIS ELEVATOR CO
  • EP4480881A1 patent drawingFigure 1
  • EP4480881A1 patent drawingFigure 2
  • EP4480881A1 patent drawingFigure 3

AI summary

An elevator system, having: a car that operates normal and inspection modes; a sensor assembly; a safety chain; wherein while in the normal mode, the sensor assembly: monitors in a first sensing mode to detect whether an object is within a first area, and then monitors in a second sensing mode that is more sensitive than the first sensing mode to again detect the object; and upon determining that the object is potentially human, the safety chain is opened; and while in the inspection mode, the sensor assembly: bypasses the first sensing mode and monitors in the second sensing mode to detect whether the object is located in the first area; and upon detecting that the object is located in the first area, the safety chain is opened.