Ellagic Acid Solubility via Guava Leaf Extract Heat Treatment

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Solution Overview

Problem

Ellagic acid has low solubility in water, limiting its use in aqueous products, and existing methods either increase production costs or result in insufficient solubility or taste deterioration.

Innovation Solution

A production method involving mixing an aqueous medium with a guava leaf extract containing 1-5% free ellagic acid and subjecting it to heat treatment at 100-180°C, followed by spray drying or freeze drying to enhance solubility while maintaining flavor and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If ellagic acid is used directly in aqueous products, then production cost is reduced, but solubility in water is insufficient

Engineering Contradiction:
Improveproduction costVSAvoidsolubility in water
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The invention creates a composite material consisting of ellagic acid fine particles dispersed in a water-soluble polymer matrix. This composite structure allows the hydrophobic ellagic acid to be carried and stabilized in aqueous environments through the hydrophilic polymer, simultaneously achieving high solubility and cost-effectiveness by using relatively small amounts of expensive polymer material.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The water-soluble polymer acts as an intermediary substance that mediates between the hydrophobic ellagic acid and the aqueous environment. The polymer molecules surround and solubilize the ellagic acid particles, enabling their dispersion in water without requiring chemical modification of the ellagic acid itself, thus maintaining low production costs while achieving high solubility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If α-glycoside is used to solubilize ellagic acid, then solubility in water is improved, but production cost increases

Engineering Contradiction:
Improvesolubility in waterVSAvoidproduction cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The invention replaces expensive α-glycoside derivatives with relatively inexpensive water-soluble polymers that can be used in small quantities. The polymer acts as a temporary solubilizing agent that enables ellagic acid dissolution without requiring the complex and costly glycosylation process, achieving cost reduction while maintaining adequate solubility for practical applications.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If crystal growth inhibitor is used to form fine particles, then solubility is improved, but taste and flavor deteriorate

Engineering Contradiction:
Improvesolubility in waterVSAvoidtaste and flavor
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The water-soluble polymer serves as a benign intermediary that solubilizes ellagic acid through physical encapsulation rather than chemical interaction. This approach avoids the introduction of crystal growth inhibitors that may impart off-flavors, as the polymer simply provides a hydrophilic environment for particle dispersion without affecting the sensory properties of the ellagic acid.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Shape

If guava leaf extract solution is filtered to remove precipitates, then appearance is improved, but ellagic acid content is reduced

Engineering Contradiction:
ImproveappearanceVSAvoidellagic acid content
Core Design Contradiction:
ShapeVSQuantity of substance

Solution Approach 1:

The invention applies preliminary action by adding the water-soluble polymer to the guava leaf extract before precipitation occurs. The polymer pre-encapsulates the ellagic acid particles, preventing their aggregation and settlement. This allows the extract to maintain a clear, precipitate-free appearance through filtration while retaining high ellagic acid content, as the polymer-protected particles pass through the filter rather than being trapped with the precipitate.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly increases the solubility of ellagic acid in water, preventing precipitation at room temperature and allowing for its effective use in various food and pharmaceutical products without affecting taste or flavor.

Implementation Method 1

subjecting the material for heat treatment to heat treatment at from 100° C. to 180° C.

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

followed by spray drying or freeze drying to enhance solubility

Methodology Applied
Scientific EffectSpray drying:

Implementation Method 3

followed by spray drying or freeze drying to enhance solubility

Methodology Applied
Scientific EffectFreeze drying: Freeze Drying

Data Source

PatentUS9822091B2Method for producing ellagic acid composition
Publication Date: 2017.11.21 KAO CORP

AI summary

Provided is a production method for an ellagic acid composition excellent in solubility in water. The production method for an ellagic acid composition includes the steps of: mixing an aqueous medium with a raw material which contains a guava leaf extract and which contains, in solids thereof, 1 to 5% by mass of free ellagic acid to prepare a material for heat treatment; and subjecting the material for heat treatment to heat treatment at from 100 to 180° C.