Elliptical Climber Span Adjustment via Servo Motor

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Solution Overview

Problem

Existing elliptical climbing exercise apparatuses require users to lift the front end or fold the device for span adjustments, making the process complicated and inconvenient.

Innovation Solution

An elliptical climbing exercise apparatus comprising a base frame, swing unit, pedal unit, damping unit, guiding unit, and an adjustment unit with a servo motor and gearbox that allows for stepless and easy adjustment of the span between pedal shafts, enabling users to adjust the exercise apparatus without lifting it.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual adjustment method is used, then device complexity is reduced, but ease of operation deteriorates

Engineering Contradiction:
Improveease of span adjustmentVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the manual mechanical adjustment system with an automated electromechanical system. A servo motor (220) drives a lead screw (210) that converts rotational motion into linear motion, automatically positioning the link (53) at the desired span without requiring the user to manually lift or fold the device.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The adjustment system performs self-service through automated control. The servo motor receives control signals and autonomously adjusts the span by rotating the lead screw, which moves the link to the correct position, eliminating the need for user intervention in the physical adjustment process.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If lifting the front end is required for adjustment, then manufacturing precision is maintained, but ease of operation deteriorates

Engineering Contradiction:
Improveease of span adjustmentVSAvoidadjustment time
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The patent replaces the manual mechanical adjustment system with an automated electromechanical system. A servo motor (220) drives a lead screw (210) that converts rotational motion into linear motion, automatically positioning the link (53) at the desired span without requiring the user to manually lift or fold the device.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system allows preliminary setting of adjustment parameters through control signals. The user can pre-program or pre-set the desired span position, and the servo motor will automatically execute the adjustment to that predetermined position, saving time and effort.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If automated adjustment system is added, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of span adjustmentVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The servo motor assembly serves multiple functions: it provides powered adjustment, maintains position through electronic control, and can potentially adapt to different span requirements through programmable control. This multi-functionality justifies the added complexity by consolidating multiple operations into a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The lead screw (210) acts as an intermediary mechanism that translates the rotational motion of the servo motor into precise linear positioning of the link. This intermediary component enables smooth, controlled adjustment while isolating the complexity of the motor control system from the mechanical structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9914016B2Elliptical climbing exercise apparatus
Publication Date: 2018.03.13 REXON IND CORP LTD
  • US9914016B2 patent drawing
  • US9914016B2 patent drawing
  • US9914016B2 patent drawing

AI summary

An elliptical climbing exercise apparatus includes a base frame, a swing unit including a pair of swing arms, a pedal unit including a pair of pedal shafts respectively pivotally connected to the swing arms, a damping unit including a rotating wheel with a spindle, a guiding unit including a pair of cranks respectively affixed to the two opposite ends of the spindle, a pair of rockers respectively pivotally connected to the cranks and a pair of links respectively pivotally connected to the rocker. Cooperation between the base frame, the swing unit, the pedal unit, the resistance unit and the guiding unit is used to achieve a training of the leg muscles.