Elliptical Ink Container Agitator for Vertical Mixing

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Solution Overview

Problem

Existing ink storage systems in large-scale printing systems are inefficient in maintaining a well-mixed state of printing ink, leading to separation of components during standby periods, which affects print quality and start-up time, and can cause air inclusions and contamination.

Innovation Solution

An ink storage apparatus with elliptical or oval cross-section containers and an agitator device featuring a paddle element with adjustable fin elements, which rotates parallel to the container's longitudinal axis, enhancing both vertical and horizontal mixing efficiency while minimizing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional circular or round containers are used for ink storage, then the container structure is simple and easy to manufacture, but the ink mixing efficiency is poor with uniform rotation and little vertical mixing

Engineering Contradiction:
Improvecontainer structure simplicityVSAvoidink mixing efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies asymmetry by changing the container cross-section from a symmetric circular shape to an asymmetric elliptical or oval shape. This asymmetric geometry creates non-uniform flow patterns during agitation, generating both horizontal and vertical mixing currents that effectively prevent ink separation while maintaining manufacturing feasibility.

Inventive Principle:
Principle #4Asymmetry

2Volume of moving object

If polygonal cross-section containers (e.g., square or rectangular) are used, then space utilization may be improved, but the ink in corner regions stagnates and is not mixed well

Engineering Contradiction:
Improvespace utilizationVSAvoidink mixing efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent avoids the corner stagnation problem of polygonal containers by using an elliptical or oval cross-section that maintains smooth curved surfaces without sharp corners. This asymmetric curved geometry ensures continuous fluid flow throughout the entire container volume, preventing stagnation zones while optimizing space utilization compared to circular containers.

Inventive Principle:
Principle #4Asymmetry

3Productivity

If high mixing speed is used to achieve complete ink mixing, then mixing efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improvemixing speedVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The asymmetric elliptical or oval container geometry creates enhanced flow circulation patterns that improve mixing efficiency at lower agitation speeds. The non-uniform cross-section generates natural vertical and horizontal currents that facilitate complete ink mixing without requiring high energy input, thus resolving the contradiction between mixing speed and energy consumption.

Inventive Principle:
Principle #4Asymmetry

4Device complexity

If conventional mixing devices are used in circular containers, then the device structure is simple, but air inclusions are generated that lead to contamination and malfunction

Engineering Contradiction:
Improvemixing device structureVSAvoidair inclusions and contamination
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The asymmetric elliptical or oval container geometry modifies the fluid dynamics during agitation to reduce air entrapment and inclusion formation. The non-uniform flow patterns created by the asymmetric shape promote more gradual and controlled mixing, minimizing air pocket formation and reducing contamination risks while maintaining simple mixing device structures.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves faster and more complete ink mixing with reduced energy consumption, minimizing air inclusions and ensuring optimal print quality by maintaining ink components in a well-mixed state, even during extended standby periods.

Implementation Method 1

an agitator device (6) arranged within the storage volume for agitating, in particular for mixing or stirring, the printing ink which is held or stored in the container (2)

Methodology Applied
Scientific EffectStirring: Stirring

Data Source

PatentEP3150385B1Ink storage apparatus for a printing system
Publication Date: 2018.05.02 CANON PRODUCTION PRINTING NETHERLANDS BV
  • EP3150385B1 patent drawingFigure 1~2
  • EP3150385B1 patent drawingFigure 3~4b

AI summary

The present invention provides an agitator device (6) for an ink storage apparatus (1) in a printing system, comprising: at least one agitator member (7) which is configured to rotate about an axis, wherein the agitator member (7) includes a plurality of fin elements (12) which are configured or arranged to extend out of a primary plane of the agitator member (7), wherein the agitator member (7) preferably includes a paddle element (9) having a generally planar rectangular configuration, and a plurality of fin elements (12) which are configured or arranged to extend out of a plane of the paddle element (9). The invention also provides an ink storage apparatus (1) in a printing system, comprising: at least one ink container (2) defining a storage volume for holding a predetermined volume of printing ink, and said agitator device (6) arranged within the storage volume of the ink container (2) for agitating the ink.