Elliptical Ink Container Agitator for Vertical Mixing
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Solution Overview
Problem
Existing ink storage systems in large-scale printing systems are inefficient in maintaining a well-mixed state of printing ink, leading to separation of components during standby periods, which affects print quality and start-up time, and can cause air inclusions and contamination.
Innovation Solution
An ink storage apparatus with elliptical or oval cross-section containers and an agitator device featuring a paddle element with adjustable fin elements, which rotates parallel to the container's longitudinal axis, enhancing both vertical and horizontal mixing efficiency while minimizing energy consumption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional circular or round containers are used for ink storage, then the container structure is simple and easy to manufacture, but the ink mixing efficiency is poor with uniform rotation and little vertical mixing
Solution Approach 1:
The patent applies asymmetry by changing the container cross-section from a symmetric circular shape to an asymmetric elliptical or oval shape. This asymmetric geometry creates non-uniform flow patterns during agitation, generating both horizontal and vertical mixing currents that effectively prevent ink separation while maintaining manufacturing feasibility.
2Volume of moving object
If polygonal cross-section containers (e.g., square or rectangular) are used, then space utilization may be improved, but the ink in corner regions stagnates and is not mixed well
Solution Approach 1:
The patent avoids the corner stagnation problem of polygonal containers by using an elliptical or oval cross-section that maintains smooth curved surfaces without sharp corners. This asymmetric curved geometry ensures continuous fluid flow throughout the entire container volume, preventing stagnation zones while optimizing space utilization compared to circular containers.
3Productivity
If high mixing speed is used to achieve complete ink mixing, then mixing efficiency is improved, but energy consumption increases
Solution Approach 1:
The asymmetric elliptical or oval container geometry creates enhanced flow circulation patterns that improve mixing efficiency at lower agitation speeds. The non-uniform cross-section generates natural vertical and horizontal currents that facilitate complete ink mixing without requiring high energy input, thus resolving the contradiction between mixing speed and energy consumption.
4Device complexity
If conventional mixing devices are used in circular containers, then the device structure is simple, but air inclusions are generated that lead to contamination and malfunction
Solution Approach 1:
The asymmetric elliptical or oval container geometry modifies the fluid dynamics during agitation to reduce air entrapment and inclusion formation. The non-uniform flow patterns created by the asymmetric shape promote more gradual and controlled mixing, minimizing air pocket formation and reducing contamination risks while maintaining simple mixing device structures.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution achieves faster and more complete ink mixing with reduced energy consumption, minimizing air inclusions and ensuring optimal print quality by maintaining ink components in a well-mixed state, even during extended standby periods.
Implementation Method 1
an agitator device (6) arranged within the storage volume for agitating, in particular for mixing or stirring, the printing ink which is held or stored in the container (2)
Data Source
Figure 1~2
Figure 3~4b
AI summary
The present invention provides an agitator device (6) for an ink storage apparatus (1) in a printing system, comprising: at least one agitator member (7) which is configured to rotate about an axis, wherein the agitator member (7) includes a plurality of fin elements (12) which are configured or arranged to extend out of a primary plane of the agitator member (7), wherein the agitator member (7) preferably includes a paddle element (9) having a generally planar rectangular configuration, and a plurality of fin elements (12) which are configured or arranged to extend out of a plane of the paddle element (9). The invention also provides an ink storage apparatus (1) in a printing system, comprising: at least one ink container (2) defining a storage volume for holding a predetermined volume of printing ink, and said agitator device (6) arranged within the storage volume of the ink container (2) for agitating the ink.