Asymmetrical Elliptical Trajectory Paper Roll Cutting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing paper roll cutting devices require large disc-shaped blades to cut rolls on multiple parallel channels, which is inefficient and not adaptable to varying roll sizes, and typically use a circular trajectory that does not optimize cutting precision.

Innovation Solution

A paper roll cutting device with a rotating motorized arm and cutting blade that moves in an asymmetrical elliptical trajectory, allowing the blade to travel closer to the cutting area and reducing its diameter, enabling efficient cutting of rolls on multiple channels while making the blade follow an almost straight path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a large disc-shaped blade is used to cut rolls on multiple parallel channels, then the cutting coverage is improved, but the device complexity and blade size increase

Engineering Contradiction:
Improvecutting coverageVSAvoidblade size
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the cutting function into multiple smaller blades (first cutting blade and second cutting blade) positioned at different angular locations on the rotating arm. Each blade serves a specific channel, eliminating the need for one large blade to cover all channels simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single large blade operating in one plane to multiple smaller blades distributed in three-dimensional space around the rotating arm. The blades are positioned at different angles and heights, utilizing spatial dimensionality to achieve multi-channel cutting coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a circular trajectory is used for the cutting blade, then the motion path is simple, but the cutting precision is reduced

Engineering Contradiction:
Improvemotion path simplicityVSAvoidcutting precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent employs a mechanism that dynamically adjusts the blade's trajectory from a simple circular path to an asymmetrical elliptical path. The trajectory varies during the rotation cycle, providing optimal cutting geometry at different phases while maintaining continuous motion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the trajectory parameters by introducing asymmetry into the elliptical path. The distance between the rotation axis and cutting blade varies cyclically, with minimum distance at the lower point of the trajectory, optimizing the cutting angle and precision without requiring complex mechanical adjustments.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the blade diameter is reduced for better adaptability, then the adaptability to different roll sizes is improved, but the cutting capability on multiple channels is reduced

Engineering Contradiction:
Improveadaptability to roll sizesVSAvoidcutting coverage
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent segments the cutting coverage across multiple smaller blades positioned at different angular locations. Each smaller blade can adapt to different roll sizes independently, while the combination of multiple blades maintains comprehensive channel coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rotating arm structure with multiple blades serves multiple functions simultaneously: each blade can cut rolls of different sizes, and the collective arrangement covers multiple channels. The system achieves versatility through the coordinated action of multiple smaller cutting elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3865261B1Paper roll cutting device and related cutting method
Publication Date: 2023.08.23 GAMBINI SPA

AI summary

A paper roll cutting device comprises a rotating motorized arm (20), provided with a rotation axis (21) fixed in the space, and at least one cutting blade (30) to cut at least a paper stick (100) obtaining said paper rolls connected to the rotating motorized arm (20), wherein the rotation axis (31) of the cutting blade (30) is cyclically movable during the rotation of the motorized arm (20), the distance between the rotation axis (21) of the rotating arm (20) and the rotation axis (31) of the cutting blade (30) being progressively cyclically variable during the rotation of the motorized arm (20) with a minimum distance at the lower point of the rotation trajectory of the cutting blade (30).