Elliptical Skin Biopsy Punch With Electric Oscillating Driver

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Solution Overview

Problem

Commercially available elliptical skin biopsy punches are inefficient due to their design, requiring heavy pressure and prolonged rocking to cut through skin, resulting in poor quality biopsy specimens with crush effects and suboptimal cosmetic outcomes.

Innovation Solution

Modifying the elliptical excisional skin biopsy punch by attaching it to a hand-held battery-powered driver unit, which produces rapid oscillations to facilitate quick and precise cutting, maintaining the shape and size of the wound with minimal pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the elliptical punch is used with the manufacturer recommended technique (rocking back and forth), then the punch can cut through the skin, but it requires heavy pressure and prolonged rocking which produces poor quality biopsy specimens with crush effect

Engineering Contradiction:
Improvecutting efficiencyVSAvoidbiopsy specimen quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies mechanical vibration by attaching the elliptical punch to an electric toothbrush driver that generates high-frequency oscillations. This vibratory motion allows the punch blade to rapidly slice through skin tissue in 1-2 seconds without requiring heavy manual pressure or prolonged rocking, thereby producing clean-cut biopsy specimens with sharp edges and minimal crush effect while dramatically improving cutting efficiency

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent replaces the manual mechanical rocking motion with an electrically driven oscillating system. The electric toothbrush motor provides automated high-frequency vibrations that substitute for the manual back-and-forth rocking action, eliminating the need for heavy pressure application and prolonged manual manipulation while achieving superior cutting precision and specimen quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If the elliptical punch is used with the manufacturer recommended technique (rocking back and forth), then the punch can cut through the skin, but it requires prolonged rocking which increases time consumption

Engineering Contradiction:
Improvecutting speedVSAvoidbiopsy procedure time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The high-frequency vibrations generated by the electric toothbrush driver enable the elliptical punch to cut through skin tissue extremely rapidly in just 1-2 seconds. This vibratory cutting mechanism dramatically accelerates the biopsy procedure compared to manual rocking techniques, significantly reducing the time required while improving cutting speed and efficiency

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The electrically driven oscillating system replaces the slow manual rocking motion, automating the cutting process and reducing procedure time. The motor-driven vibrations perform the cutting action rapidly without requiring prolonged manual manipulation, thereby minimizing time loss during the biopsy procedure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the elliptical punch is used with the manufacturer recommended technique (rocking back and forth), then the punch can cut through the skin, but it requires heavy pressure which increases force application

Engineering Contradiction:
Improvecutting efficiencyVSAvoidpressure required
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The high-frequency vibrations from the electric toothbrush driver enable the punch blade to slice through skin tissue with minimal applied pressure. The vibratory motion creates a cutting action that is mechanically more efficient than manual rocking, allowing rapid tissue sectioning without requiring the heavy pressure that would cause crush artifact, thus improving cutting efficiency while reducing force requirements

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The electric motor-driven oscillating system replaces manual pressure application and rocking motion. The automated high-frequency vibrations perform the cutting work that previously required heavy manual pressure, thereby improving cutting efficiency while eliminating the need for excessive force application that damages tissue quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If the elliptical punch is used with the manufacturer recommended technique (rocking back and forth), then the punch can cut through the skin, but it produces poor quality biopsy specimens without clean edges

Engineering Contradiction:
Improvecutting capabilityVSAvoidedge sharpness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The high-frequency vibrations generated by the electric toothbrush driver enable the elliptical punch blade to slice through skin tissue with extreme precision, producing biopsy specimens with sharp, clean edges. The vibratory cutting mechanism creates a shearing action that separates tissue cleanly without the crushing or tearing that occurs with manual rocking techniques, thereby simultaneously achieving rapid cutting and high edge quality

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified technique enables rapid, efficient skin biopsies with sharp edges and reduced crush effect, improving specimen quality and cosmetic outcomes by allowing quick and precise cutting through the skin.

Implementation Method 1

This driver unit produces very rapid and short, back and forth oscillations of the attached elliptical punch blade in an almost vibratory motion which allows it to quickly slice completely through the involved skin in 1-2 seconds

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS9585640B2Method of making an elliptical skin punch
Publication Date: 2017.03.07 KERR JAMES HENRY
  • US9585640B2 patent drawing
  • US9585640B2 patent drawing
  • US9585640B2 patent drawing

AI summary

Attaching an elliptical excisional skin biopsy punch to an appropriately designed hand held electrically powered handle can quickly produce a sharply demarcated wound that is the same shape and size as the elliptical punch that was used. The biopsy specimen obtained in this manner can be obtained within 1-2 seconds and thus is a much faster method than the more laborious method of rocking the elliptical punch back and forth by hand. In addition, only slight pressure is required to complete the biopsy thus minimizing the crush effect on the biopsy specimen.