Elongated Steamhead for Linear Drain Coordination

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Solution Overview

Problem

Current steamheads for residential and commercial steam baths lack coordination with linear floor drains, are not visible to prevent accidental contact, do not improve steam distribution, and fail to reduce steam velocity and noise, with no integrated light sources for operational indication or anti-bacterial properties.

Innovation Solution

A steamhead with an elongated dispensing chamber mounted outside the enclosure, featuring an elongated steam outlet that expands steam, multiple baffles to reduce velocity and noise, and integrated light sources for operational indication, including anti-bacterial options, designed to be flush-mounted with the wall and coordinate with linear drain aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a small round steam outlet port is used, then steam is directed downwardly to prevent burning, but steam distribution throughout the enclosure is poor and velocity remains high

Engineering Contradiction:
Improvesteam burning riskVSAvoidsteam distribution efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The steam outlet is segmented from a single small round port into multiple small ports arranged in an elongated linear configuration. This segmentation allows steam to be distributed across a wider area while maintaining the safety benefit of directed downward flow from multiple lower-level outlets.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steam outlet transitions from a point-source (round port) to a linear elongated structure, adding spatial dimensionality to the steam distribution. This elongated configuration spans across the enclosure wall, distributing steam across a broader horizontal area while maintaining vertical downward direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If a traditional steamhead is mounted inside the enclosure, then steam distribution is achieved, but the steamhead is visible and creates safety hazards from accidental contact

Engineering Contradiction:
Improvesteam dispensing functionVSAvoidaccidental contact and burning risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The steamhead is extracted from its traditional interior mounting position and relocated to an exterior mounting position on the enclosure wall. The steam outlet ports remain visible at the wall surface while the bulk of the steamhead mechanism is positioned outside the enclosure, removing the hazard of accidental contact with hot surfaces.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The enclosure wall itself becomes an intermediary element, serving as the mounting surface for the steamhead while separating the hot internal components from user contact. The wall acts as a thermal and physical barrier between the steamhead and the enclosure interior space.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If steam exits directly from the feed pipe, then the structure is simple, but noise is high and steam velocity is excessive

Engineering Contradiction:
Improvesteamhead structureVSAvoidnoise and steam velocity
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

Steam undergoes preliminary expansion and velocity reduction within the steamhead body before reaching the outlet ports. Internal chambers and flow paths are designed to allow steam to expand and slow down prior to exit, reducing noise and harmful high-velocity effects without requiring complex additional components.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The steamhead improves steam distribution, reduces velocity and noise, provides safe and aesthetically integrated installation, and offers operational indication with anti-bacterial lighting, enhancing user safety and experience.

Implementation Method 1

The outlet has a steam flow capacity greater than the steam flow capacity of the steam inlet such that steam expands within the chamber before exiting the steam outlet

Methodology Applied
Scientific EffectSteam expansion: Phase Change

Implementation Method 2

At least one baffle, and preferably multiple baffles, is situated within in the dispensing chamber between the steam inlet and the steam outlet

Methodology Applied
Scientific EffectFlow resistance: Drag

Implementation Method 3

The steamhead may have one or more light sources associated with it. The light sources may indicate when the steam generator is operational or when the steamhead is hot.

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS10105283B2Elongated steamhead for a steam bath
Publication Date: 2018.10.23 SUSSMAN AUTOMATIC CORP
  • US10105283B2 patent drawing
  • US10105283B2 patent drawing
  • US10105283B2 patent drawing

AI summary

The dispensing chamber of the steamhead is mounted between the studs within the wall of a steam bath enclosure. The chamber is isolated from the environment and includes an elongated steam outlet extending outwardly from the chamber, through an opening in the wall. The rectangular outer edge of the outlet is flush with the interior surface of the wall and is the only portion of the chamber visible from inside the enclosure. The outer edge of the outlet is shaped to coordinate with the appearance of a linear drain. It also allows the steam to be dispensed over a wider area. The outlet has a steam flow capacity greater than the steam flow capacity of the inlet such that steam expands within the chamber as the velocity of the steam is reduced. Internal baffles reduce noise. Light sources may be associated with the chamber.