Elongated Via Connection Structure for Electromigration Reduction

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Solution Overview

Problem

Electromigration in circuit boards leads to unbalanced current density and reliability issues due to concentrated current flow at the connections between via conductors and conductive layers, causing cracking and reduced connection reliability, especially in power supply and signal lines.

Innovation Solution

The circuit board design features a conductive layer with an elongated planar shape for the connected portion between the conductor and land portion, dispersing current flow through an imaginary region, reducing electromigration by distributing current density longitudinally and enhancing adhesion between the land and via conductors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional via conductor connection is used, then the circuit board structure is simple, but current density becomes unbalanced and electromigration occurs reducing reliability

Engineering Contradiction:
Improveconnection reliabilityVSAvoidconductive layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive layer is designed with different local structures: a first conductive pattern with larger width at the connection portion to the via conductor, and a second conductive pattern with smaller width elsewhere. This local variation in geometry optimizes current distribution at the critical connection zone while maintaining standard structure in other areas, thereby improving reliability without excessive overall complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solution addresses the two-dimensional current concentration problem by introducing dimensional variation in the conductive layer width. The connection portion extends in the width direction, creating a gradual transition from the via conductor to the main conductive layer, which disperses current in the lateral dimension and prevents concentration at a single point

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the connected portion area is increased to disperse current, then electromigration is reduced, but the circuit board area increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidcircuit board area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The conductive layer is segmented into distinct functional zones: a connection portion with larger width for current dispersion, and a main conductive pattern with smaller width for compact circuit routing. This segmentation allows the current-dispersing function to be localized only where needed at the via conductor connection, avoiding unnecessary area expansion in other circuit regions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The width parameter of the conductive layer is changed locally at the connection portion to be larger than in other areas. This parameter variation optimizes current density distribution at the critical connection zone while keeping the overall circuit board area compact, as the width increase is confined to a minimal region

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves connection reliability by minimizing cracking and maintaining the circuit board's integrity, allowing for miniaturization while maintaining reliability.

Implementation Method 1

a current flows through a path having the shortest distance in a conductive region, the current is concentrated in a portion 95 (a portion circled in the drawing) in the connected portion between the via conductor 92 and the conductive layer 91, which causes unbalanced current density. Therefore, in the portion 95, metal atoms contained in the via conductor 92 may migrate due to a collision between electrons and metal atoms. This phenomenon is called electromigration.

Methodology Applied
Scientific EffectElectromigration:

Data Source

PatentUS8253027B2Circuit board and structure using the same
Publication Date: 2012.08.28 KYOCERA CORP
  • US8253027B2 patent drawing
  • US8253027B2 patent drawing
  • US8253027B2 patent drawing

AI summary

According to one embodiment of the invention, a circuit board comprises a conductive layer including a land portion and a line portion connected to the land portion, and; a conductor connected to a surface of the land portion. A planar shape of the connected portion between the conductor and the land portion has a elongated shape along a width direction of the line portion. A part of the connected portion is located within an imaginary region formed by imaginarily extending the line portion toward the land portion.