Eluxadoline Intermediate Synthesis via Crystallization

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Solution Overview

Problem

The existing process for synthesizing Eluxadoline intermediate compound II requires purification by column chromatography, reducing yield and is not suitable for large-scale production.

Innovation Solution

A novel process involving steps such as treating L-alanine with an amino protecting group, reacting with phenacyl chloride, and converting to an oxalate salt, which allows for high yield and purity without chromatographic purification, and is adaptable for industrial scaling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If column chromatography is used for purification of compound II, then purity is improved, but yield is reduced and the process becomes unsuitable for large-scale synthesis

Engineering Contradiction:
ImprovepurityVSAvoidyield
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The invention changes the purification approach from column chromatography to crystallization by forming diastereomeric salts with chiral acids. This parameter change in purification methodology eliminates the need for chromatographic separation, thereby improving yield while maintaining high purity of the final product

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces chiral acids (such as camphorsulfonic acid, mandelic acid, or tartaric acid) as intermediary agents that form diastereomeric salts with the amino compound. These intermediaries enable selective crystallization and separation of enantiomers without requiring column chromatography, thus resolving the contradiction between purity and yield

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If column chromatography is used for purification of compound II, then purity is improved, but the process becomes unsuitable for large-scale synthesis

Engineering Contradiction:
ImprovepurityVSAvoidscalability
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention transitions from chromatographic purification to crystallization-based purification, changing the fundamental parameter of the purification process. Crystallization is inherently more scalable and easier to implement in large-scale manufacturing compared to column chromatography, while still achieving high purity through selective crystal formation of diastereomeric salts

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Chiral acids are introduced as intermediary substances that form diastereomeric salts with the amino compound. These intermediaries enable purification through crystallization, a technique that is well-suited for large-scale manufacturing, thereby improving ease of manufacture and scalability while maintaining high purity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If conventional synthesis process is used, then compound II can be prepared, but costly chromatographic purification is required

Engineering Contradiction:
Improvecompound productionVSAvoidcost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The invention changes the purification parameter from expensive column chromatography to cost-effective crystallization. By forming diastereomeric salts with chiral acids and utilizing their different solubility properties, the process achieves purification through simple filtration and washing, dramatically reducing manufacturing costs while maintaining compound production

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves high purity and yield of the compound, facilitating industrial scalability and eliminating the need for costly chromatographic purification.

Implementation Method 1

Treating L-alanine with an amino protecting group to obtain an amino protected L-alanine

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

Reacting the amino protected L-alanine with phenacyl chloride to obtain compound of formula (A-2a)

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

Treating compound of formula (A-2a) with ammonium acetate to form an amino protected (S)-1-(4-phenyl-1-H-imidazol-2-yl)-ethanamine

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 4

Treating the amino protected (S)-1-(4-phenyl-1-H-imidazol-2-yl)-ethanamine with a suitable acid to obtain an amino protected (S)-1-(4-phenyl-1-H-imidazol-2-yl)-ethanamine acid salt of formula (A-4a)

Methodology Applied
Scientific EffectSalt formation: Chemical Bonding

Implementation Method 5

converting the amino protected (S)-1-(4-phenyl-1-H-imidazol-2-yl)-ethanamine acid salt of formula (A-4a) to amino protected (S)-1-(4-phenyl-1-H-imidazol-2-yl)-ethanamine by treatment with a base

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Data Source

PatentUS10472329B2Process for the preparation of intermediates useful in the synthesis of Eluxadoline
Publication Date: 2019.11.12 ALLERGAN HLDG UNLTD
  • US10472329B2 patent drawing
  • US10472329B2 patent drawing
  • US10472329B2 patent drawing

AI summary

The invention relates to an improved process for preparing [(S)-1-(4-phenyl-1-H-imidazol-2-yl)-ethyl]-amine. The process involves formation of the novel intermediate crystalline compound [(S)-1-(4-phenyl-1-H-imidazol-2-yl)-ethyl]-carbamic acid tert-butyl ester oxalate.