Elvitegravir Synthesis Selective Halogenation

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Solution Overview

Problem

Current methods for producing elvitegravir face challenges such as inefficient halogenation of 2,4-dimethoxyacetophenone, leading to the formation of dihalogenated derivatives and unsuitable reaction conditions, which complicate the synthesis of key intermediates.

Innovation Solution

A method involving the halogenation of 2,4-dimethoxyacetophenone in a mixture of acetonitrile at low temperatures, followed by reaction with dialkyl carbonates in the presence of strong bases to form benzoyl acetates, and subsequent conversion with (S)-(+)-valinol to produce intermediates, which are then used to synthesize elvitegravir through a quinolone skeleton.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If halogenation of 2,4-dimethoxyacetophenone is performed under conventional conditions, then the reaction proceeds, but dihalogenated derivatives are formed and the synthesis is complicated

Engineering Contradiction:
Improveselectivity of halogenationVSAvoidformation of dihalogenated by-products
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by carefully controlling the halogenation reaction conditions, specifically using a controlled addition of halogenating agent to 2,4-dimethoxyacetophenone in a suitable solvent at controlled temperature. This parameter optimization ensures selective monohalogenation at the desired position while preventing over-halogenation, thus resolving the contradiction between achieving the desired product and avoiding harmful dihalogenated by-products.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional synthesis methods are used, then elvitegravir can be produced, but the yield and purity of intermediates are reduced

Engineering Contradiction:
Improveyield of intermediatesVSAvoidpurity of intermediates
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by performing the halogenation step with optimized conditions before proceeding to subsequent reactions. By pre-establishing the correct halogenated intermediate with high purity through controlled monohalogenation, the foundation for high yield and purity in subsequent steps is laid, avoiding the need for extensive purification later and improving overall productivity.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If conventional halogenation conditions are used, then the reaction can proceed, but the reaction conditions are unsuitable and synthesis is complicated

Engineering Contradiction:
Improvesuitability of reaction conditionsVSAvoidcomplexity of synthesis procedure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent simplifies the synthesis procedure by optimizing the halogenation parameters including solvent selection, temperature control, and stoichiometric control of the halogenating agent. These parameter changes make the reaction conditions more suitable and easier to control, reducing the complexity of the overall synthesis procedure while maintaining high selectivity for the desired monohalogenated product.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the yield and purity of intermediates, reducing the formation of by-products and enabling a more efficient synthesis of elvitegravir by optimizing reaction conditions and using commercially available starting materials.

Implementation Method 1

halogenation of 2,4-dimethoxyacetophenone in a mixture of acetonitrile at low temperatures

Methodology Applied
Scientific EffectElectrophilic aromatic substitution: Chemical Bonding

Implementation Method 2

reaction with dialkyl carbonates in the presence of strong bases to form benzoyl acetates

Methodology Applied
Scientific EffectNucleophilic acyl substitution: Chemical Bonding

Data Source

PatentEP2906529B9A new production method and new intermediates of synthesis of elvitegravir
Publication Date: 2017.03.15 ZENTIVA AS
  • EP2906529B9 patent drawing
  • EP2906529B9 patent drawing
  • EP2906529B9 patent drawing

AI summary

The present solution relates to an improved production method of elvitegravir of formula I, which is being clinically evaluated for treatment of HIV infection. Elvitegravir of formula I is produced via the intermediate of formula II, the preparation of which is also an object of the present solution.