Electromagnetic Driver With Helical Rails and Bidirectional Coils

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Solution Overview

Problem

Existing electromagnetic propulsion systems, such as railguns and coilguns, face inefficiencies due to high current requirements and decoupling of magnetic fields, which hinder effective acceleration and stability of projectiles.

Innovation Solution

The use of helical rails and forward and reverse coils in an electromagnetic driver to impart rotation and acceleration to objects, allowing for efficient energy transfer and maintaining magnetic field alignment during both forward and reverse operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If forward and reverse coils are used in electromagnetic driver, then efficiency of energy transfer is improved, but device complexity increases

Engineering Contradiction:
Improveefficiency of energy transferVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The electromagnetic driver is segmented into forward and reverse coils, each responsible for specific directional acceleration. This segmentation allows independent optimization of each coil's performance, improving overall energy transfer efficiency while managing complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The forward and reverse coils operate in periodic alternation, with each coil activated during specific phases of the projectile's acceleration cycle. This periodic operation ensures continuous energy transfer without loss, as one coil is always active to maintain magnetic field alignment during direction changes

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If helical rails are used to impart rotation, then projectile stability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveprojectile stabilityVSAvoidmanufacturing precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

Helical rails with curved geometry are used to impart rotational motion to the projectile during acceleration. The helical shape naturally guides the projectile's path while inducing spin, improving stability through gyroscopic effects. Standardized helical profiles can be manufactured using conventional machining techniques, balancing stability requirements with manufacturing feasibility

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Speed

If magnetic fields are maintained in alignment during reverse operation, then velocity consistency is improved, but power requirements increase

Engineering Contradiction:
Improvevelocity consistencyVSAvoidpower requirements
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The reverse coil is pre-positioned and pre-configured to maintain magnetic field alignment before the projectile reaches the reversal point. This preliminary preparation ensures seamless transition during direction changes, maintaining velocity consistency without requiring excessive power spikes during the actual reversal moment

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency of projectile acceleration by maintaining continuous energy transfer and magnetic field alignment, improving the stability and velocity of the projectile across both directions.

Implementation Method 1

The coils are switched on and off in a precisely timed sequence, causing the projectile to be accelerated quickly through the barrel via magnetic forces

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Implementation Method 2

Two rails are surrounded by a helical barrel, and the projectile is energized continuously by two brushes sliding along the rails

Methodology Applied
Scientific EffectFriction-driven rotation: Friction

Data Source

PatentUS10976130B1Electromagnetic driver with forward and reverse coils
Publication Date: 2021.04.13 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES LLC
  • US10976130B1 patent drawing
  • US10976130B1 patent drawing
  • US10976130B1 patent drawing

AI summary

An EM driver for accelerating an object may be configured as an EM rifle for accelerating, rotating to spin-stabilize, and releasing a projectile. A core includes a stator coil, forward and reverse coils, a railed shaft, and a transfer shaft. The stator coil generates a first EM field, and the forward and reverse coils generate second and third EM fields which interact with the first EM field to accelerate the armature in forward and reverse directions, respectively. The railed shaft is elongated along a central axis through the armature and includes multiple rails arranged helically around a central shaft. The armature remains in contact with the rails during acceleration so as to impart a turning motion. The transfer shaft is physically coupled with and projects forwardly from the armature and transfers to the projectile the acceleration and the turning motion of the armature in the forward direction.