EM Metamaterial Sheet Structure for GHz Radiation Absorption

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Solution Overview

Problem

There is a limited set of naturally occurring electromagnetic (EM) control materials effective in centimeter waves or cmWave and millimeter waves or mmWave frequency ranges, necessitating the exploration of engineered EM metamaterials for multifunctionality in applications such as absorbers, beam steering, and antennas.

Innovation Solution

The development of EM metamaterial devices comprising an array of metallic resonant elements arranged in a non-random pattern on a dielectric carrier layer, oriented parallel to the layer's major plane, to control EM radiation within the 1 GHz to 100 GHz range, utilizing a transfer tool with pockets or through holes to secure the elements and enhance resonant properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If naturally occurring EM control materials are used, then material availability is limited, but material selection is restricted

Engineering Contradiction:
Improvematerial availabilityVSAvoidmaterial selection flexibility
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent employs composite materials by combining metallic resonant elements (such as copper, aluminum, or steel) with a dielectric substrate material. This composite structure enables the material to exhibit electromagnetic metamaterial properties that neither component possesses alone, allowing control of EM radiation in cmWave and mmWave ranges while providing design flexibility through variable geometric parameters of the metallic elements.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If EM metamaterials are engineered for multifunctionality, then material versatility is improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveEM control functionalityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electromagnetic control article is segmented into distinct functional components: metallic resonant elements (which can be further divided into multiple patterns such as rings, squares, or irregular shapes) and a dielectric substrate. This segmentation allows each component to be optimized independently for its specific function while simplifying the manufacturing process, as the metallic elements can be fabricated using standard PCB techniques and then assembled onto the substrate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The metallic resonant elements are designed with geometric parameters (size, shape, spacing, orientation) that can be adjusted to achieve multiple electromagnetic functions within a single structure. By varying these parameters, the same basic element design can provide absorption, reflection, or transmission control across different frequency ranges (cmWave and mmWave), eliminating the need for separate specialized materials for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively absorbs EM radiation across the specified frequency range, demonstrating good noise suppression and frequency selectivity, as evidenced by return loss and insertion loss plots, thereby addressing the scarcity of effective EM control materials.

Implementation Method 1

a plurality of metallic resonant elements attached to an adhesive surface of the dielectric carrier layer to form an EM metamaterial structure

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The plurality of metallic resonant elements is oriented such that each metallic resonant element has an axis substantially parallel to each other and substantially parallel to a major plane of the dielectric carrier layer

Methodology Applied
Scientific EffectElectromagnetic absorption: Absorption (EM radiation)

Data Source

PatentUS20240314991A1Electromagnetic control articles
Publication Date: 2024.09.19 3M INNOVATIVE PROPERTIES CO
  • US20240314991A1 patent drawing
  • US20240314991A1 patent drawing
  • US20240314991A1 patent drawing

AI summary

Articles to control an electromagnetic (EM) radiation in the range of 1 GHz to 100 GHz, and methods of making and using the same are provided. An EM controlling sheet structure includes a dielectric carrier layer and an array of metallic resonant elements supported by the dielectric carrier layer to form an EM metamaterial structure in a non-random pattern. The metallic resonant elements are oriented such that each metallic resonant element has an axis substantially parallel to each other and substantially parallel to a major plane of the dielectric carrier layer.