Embedded Bus Bar Connector Socket for Low-Voltage-Drop Power Delivery

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Solution Overview

Problem

Information handling systems face challenges in delivering bulk input voltage efficiently due to limited effective conductive metal areas on printed circuit boards, resulting in voltage drops across metal planes with discontinuities, which affects the power delivery to memory modules and other components.

Innovation Solution

The implementation of a connector system with a body made of electrically non-conductive material, featuring a receptacle for receiving a mating edge connector and a bus bar made of electrically conductive material, which extends through the body and is electrically coupled to an electrical termination, enhancing power delivery by providing a more efficient path for electrical current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If current flows through the metal plane of the printed circuit board, then power delivery is provided to components, but voltage drop increases due to limited effective conductive metal area and discontinuities

Engineering Contradiction:
Improvepower deliveryVSAvoidvoltage drop
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent introduces an intermediary conductive element (bus bar or conductive paste) that mediates between the power source and the PCB metal plane. This intermediary provides a low-resistance parallel path for current flow, reducing the burden on the PCB's metal plane and minimizing voltage drops while maintaining effective power delivery to components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the mid-section of the PCB contains numerous vias and high-speed routing, then functional requirements are met, but the effective area of conductive metal is reduced

Engineering Contradiction:
Improvefunctional requirementsVSAvoideffective area of conductive metal
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent extends the conductive path into a third dimension by using bus bars that protrude from or are embedded within the PCB surface, or by applying conductive paste in raised configurations. This dimensional extension increases the effective conductive cross-sectional area without occupying additional planar space on the PCB, thereby maintaining functional requirements while compensating for reduced metal area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If all pins for bulk input voltage are located at one end of the socket, then DDR5 module standards are met, but power delivery efficiency decreases due to distance and resistance

Engineering Contradiction:
ImproveDDR5 module standardsVSAvoidpower delivery efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent segments the power delivery function by separating the voltage reception function (at one end of the socket, complying with DDR5 standards) from the power distribution function (through multiple intermediate connection points along the socket). This segmentation allows the socket to meet standards while creating multiple parallel current paths that reduce overall resistance and improve power delivery efficiency.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces voltage drops and ensures reliable power delivery to information handling resources, improving the efficiency and effectiveness of electrical connections within the system.

Implementation Method 1

a bus bar made of electrically conductive material, other than the electrically-conductive pins of the connector, disposed within or upon the body and extending through at least a portion of the body

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11757223B2Receptacle connector socket with embedded bus bar
Publication Date: 2023.09.12 DELL PROD LP
  • US11757223B2 patent drawing
  • US11757223B2 patent drawing
  • US11757223B2 patent drawing

AI summary

An information handling system may include a printed circuit board and a plurality of connectors each electrically and mechanically coupled to the printed circuit board, each connector of the plurality of connectors configured to receive a respective modular information handling resource in order to electrically couple, via electrically-conductive pins of such connector, the respective modular information handling resource to the printed circuit board. Each connector may include a body comprising electrically non-conductive material and including a receptacle formed therein for receiving a mating edge connector of the respective modular information handling resource, a bus bar comprising electrically conductive material, other than the electrically-conductive pins of such connector, disposed within or upon the body and extending through at least a portion of the body, and an electrical termination electrically coupled to the bus bar.