Embedded Capacitor Package Substrate for Compact Power Delivery

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Solution Overview

Problem

Integrated circuit device packages face challenges with capacitor placement due to limited routing space and socket constraints, leading to complications in power delivery and increased board space requirements as devices shrink in size.

Innovation Solution

Embedding capacitors within the package substrate, allowing for better use of vacant space and reducing the overall system height, while enabling conventional and cost-effective surface mount capacitors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If capacitors are placed on the die side or land side of the package, then power delivery is enabled, but available space is constrained by routing and socket limitations

Engineering Contradiction:
Improvepower deliveryVSAvoidcapacitor placement space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions capacitor placement from traditional two-dimensional surface mounting (die side or land side) to three-dimensional embedding within the package substrate. By creating vias through the substrate and placing capacitors in the internal space, the invention utilizes the z-dimension (vertical depth) to accommodate capacitors without increasing the package footprint, thereby resolving the space constraint while maintaining power delivery functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If devices and packages are shrunk in size, then integration density is improved, but capacitor real estate and placement options become more problematic

Engineering Contradiction:
Improvepackage sizeVSAvoidcapacitor real estate
Core Design Contradiction:
Volume of moving objectVSArea of stationary object

Solution Approach 1:

The patent implements nesting by placing capacitors inside the package substrate structure itself. The capacitors are embedded within the substrate's internal volume, nested among the routing layers and structural elements. This allows the package to maintain a compact external size while accommodating capacitors in the internal three-dimensional space, effectively decoupling package footprint from capacitor accommodation capability

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of stationary object

If capacitors are removed from device packages and placed on the printed circuit board, then package space is freed, but board space requirements and complexity increase

Engineering Contradiction:
Improvepackage spaceVSAvoidboard space requirements
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the package substrate and capacitor assembly into a single integrated structure. By embedding the capacitors within the package substrate and establishing electrical connections through internal vias, the invention combines what were previously separate components (package and capacitors) into one unified assembly. This integration eliminates the need for separate capacitor placement on the PCB, reducing both board space requirements and system complexity while maintaining all necessary power delivery functions

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20230411385A1Package with embedded capacitors
Publication Date: 2023.12.21 INTEL CORP
  • US20230411385A1 patent drawing
  • US20230411385A1 patent drawing
  • US20230411385A1 patent drawing

AI summary

An apparatus is provided which comprises: one or more dielectric layers forming a substrate, one or more first conductive contacts on a top surface of the substrate, one or more second conductive contacts on a bottom surface of the substrate opposite of the top surface, and one or more discrete capacitors conductively coupled with one or more of the first and second conductive contacts, the one or more discrete capacitors embedded within the substrate between the top surface and the bottom surface. Other embodiments are also disclosed and claimed.